CNC TURNING MACHINE SERVICE
CNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but a standard. These masterful machines are meticulously programmed to execute the most delicate of cuts with breathtaking accuracy, routinely achieving tolerances within mere microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they represent the pinnacle of advanced manufacturing techniques. Outfitted with state-of-the-art multi-axis capabilities, encompassing both 3-axis and 5-axis options, CNC lathes facilitate simultaneous machining across multiple surfaces. This groundbreaking advancement tremendously reduces setup times and bolsters operational efficiency, rendering CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing requirements.
The adaptability of CNC turning services is unmatched, gracefully processing an impressive array of materials. Whether it involves robust metals such as steel, aluminum, brass, and titanium, or cutting-edge plastics and composites, CNC turning ensures precision in each cut. This versatility secures optimal outcomes, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across countless industries.
Benefits of CNC Turning Services
CNC turning services deliver unmatched consistency, ensuring every part is a flawless replica of the next with exceptional precision, even in large-scale production runs. This reliability ensures that each component adheres to the highest standards, upholding impeccable quality throughout the entire manufacturing process.
Automation stands as a fundamental pillar of CNC turning, dramatically reducing labor costs while minimizing material waste. This approach leads to a more sustainable, cost-effective production process, perfectly harmonizing with contemporary environmental and economic initiatives.
With cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production timelines. This heightened efficiency significantly reduces costs without compromising quality, ensuring rapid turnover and the timely delivery of top-tier products.
CNC turning excels at crafting intricate shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, providing innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.
CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, reliable parts, satisfying the exacting standards of industries that demand precision and durability.
CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on an unparalleled odyssey of precision with our CNC machining services, where excellence truly takes form. Our precision reaches extraordinary heights with tolerances maintained at an impeccable 0.01-0.05mm. Entrust your requirements to our expert craftsmanship, as we engineer tailor-made stainless steel mechanical parts that effortlessly align with the industry's most stringent quality criteria.
VERSATILE MATERIAL CAPABILITIES
Explore an expansive universe of material possibilities with our diverse selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This extensive range empowers us to precisely cater to a variety of customer preferences and requirements, ensuring superior precision and satisfaction at every stage of production.
INFINITE CUSTOMIZATION OPTIONS
Leading the CNC services market, we proudly offer a comprehensive suite of customization options, each meticulously crafted to meet your specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as diverse as your vision, offering endless opportunities for groundbreaking innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Backed by TUV accreditation, our products stand as a hallmark of international quality standards. Renowned for their reliability and exceptional craftsmanship, our high-precision parts are engineered to instill confidence and serve a wide array of industries, reinforcing your trust in our unwavering dedication to excellence.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless, client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Begin with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and streamlined process.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in our state-of-the-art CNC machinery, featuring advanced precision control systems that promise unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center is a testament to our unwavering dedication to efficiency and precision, enabling us to expertly manage intricate multi-sided parts with exceptional finesse. This pioneering technology elevates machining quality significantly, boosting efficiency to levels that surpass industry standards and benchmarks.
2. Expert Technical Team: Our core strength lies in our experienced engineers and technicians, each boasting over ten years of profound expertise. Through comprehensive professional training, they acquire a deep understanding of CNC machining intricacies. Whether executing standard part production or crafting precision-driven, highly intricate components, our team's proficiency ensures impeccable precision in every project, fostering smooth production flows and unmatched expertise.
3. Tailored Customization Service: Suzhou Provence is committed to a robust customization ethos, recognizing each client's unique needs. We engage deeply from the initial design phase, utilizing sophisticated CAD/CAM technology to transform designs into bespoke machining solutions tailored precisely to your specifications. Whether managing single-piece custom orders or small-batch production, our adaptive approach aligns seamlessly with a wide spectrum of client requirements, delivering precision and agility.
4. Superior Quality Control: Our unwavering commitment to excellence is underpinned by a meticulous quality control framework that permeates every aspect of the production process. Utilizing advanced inspection tools like coordinate measuring machines, we oversee every detail meticulously, from raw material selection to the final product delivery. This scrupulous approach ensures our products consistently exceed the 99% qualification threshold, providing you with the reassurance of superior, reliable products.
5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, combined with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure the rapid, secure delivery of products, empowering you to gain a formidable market advantage with total confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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