CNC TURNING MACHINE SERVICE
CNC lathes stand as the hallmark of precision engineering, showcasing meticulous programming that achieves unparalleled high-precision cuts with astonishing accuracy. These machines often achieve tolerances measured in microns, making them ideal for crafting parts with intricate geometries and delicate details. Their advanced multi-axis capabilities, including versatile 3-axis and 5-axis options, empower simultaneous machining across multiple surfaces. This innovation leads to significantly reduced setup times and heightened operational efficiency, rendering CNC lathes an indispensable asset for sophisticated manufacturing needs.
The unmatched versatility of CNC turning allows for the processing of a diverse array of materials. Whether dealing with robust metals such as steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning performs with precision. This flexibility ensures optimal outcomes regardless of whether soft or hard materials are being worked with, establishing it as the perfect solution for diverse applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services provide unparalleled consistency, ensuring each part is replicated with flawless precision, even over extensive production runs. This reliability guarantees that every component meets stringent standards, maintaining quality and uniformity throughout the manufacturing process.
Automation lies at the core of CNC turning, leading to dramatically reduced labor costs while significantly minimizing material waste. This results in a more sustainable and cost-effective production process, perfectly aligned with modern environmental and economic demands.
With state-of-the-art high-speed machining capabilities, CNC turning drastically accelerates production times. This efficiency slashes costs without a compromise on quality, ensuring rapid turnaround and delivery of superior products.
CNC turning excels in creating complex shapes such as threads, grooves, and contours, enhancing the complexity and functionality of machined parts. It offers innovative solutions to meet varied design specifications and functional requirements, pushing the boundaries of modern manufacturing.
CNC turning is the premier choice for producing rotating components like shafts, bolts, and fittings. It is the preferred method for manufacturing high-quality, reliable parts, meeting the rigorous demands of industries that require precision and durability.
CNC turning ensures a smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it offers the versatility to meet specific project requirements, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a journey of precision excellence with our CNC machining services, where accuracy and meticulous craftsmanship reach their pinnacle. Our commitment to detail is unwavering, maintaining tolerances meticulously between 0.01-0.05mm. Trust in our sophisticated expertise to craft custom stainless steel mechanical parts that align flawlessly with the highest quality standards in the industry.
VERSATILE MATERIAL CAPABILITIES
Explore a world of material possibilities with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This expansive array enables us to cater precisely to diverse customer preferences and requirements, ensuring unmatched precision and satisfaction at every turn of your project.
INFINITE CUSTOMIZATION OPTIONS
At the forefront of the industry in CNC services, we offer an extensive range of customization options tailored to your exact specifications. From broaching, drilling, and etching, to laser machining, milling, rapid prototyping, turning, and wire EDM, our services are as diverse as your needs, providing limitless possibilities for innovation and precision.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Endorsed by TUV accreditation, our products represent a benchmark of international quality standards. Our high-precision parts, renowned for their reliability and exceptional quality, are crafted to instill confidence and are perfectly suited for a wide array of industries, ensuring your trust in our dependable craftsmanship.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and customer-focused payment solutions, including PayPal, T/T, and Trade Assurance, simplify the purchasing journey. Start with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts a smooth and straightforward experience.
1. Cutting-Edge Equipment and Technology: At the forefront of innovation, Suzhou Provence Precision Manufacturing Co., Ltd. proudly showcases our utilization of globally sourced, state-of-the-art CNC machinery, each equipped with advanced precision control systems that deliver extraordinary micrometer-level accuracy. Our premier five-axis simultaneous machining center exemplifies our commitment to excellence, expertly managing intricate multi-sided components with unrivaled precision and grace. By integrating this groundbreaking technology, we not only elevate machining quality but also enhance our operational efficiency, positioning us as industry leaders who consistently surpass standard benchmarks.
2. Expert Technical Team: The backbone of our success is our exceptional team of engineers and technicians, each with an impressive tenure averaging over a decade of industry-specific experience. Through comprehensive professional training, our specialists acquire deep and strategic insights into the complexities of CNC machining. Whether we're tasked with standard part production or the creation of intricate, precision-intensive components, our team's unparalleled expertise ensures that every project is executed to perfection, guaranteeing seamless production flows and extraordinary results.
3. Tailored Customization Service: At Suzhou Provence, we understand that each client has unique requirements, which is why we champion a robust customization service philosophy. Engaging closely from the very outset, we employ cutting-edge CAD/CAM technology to perfect and swiftly transform designs into precise machining solutions that align with customer specifications and drawings. Whether managing single-piece custom orders or orchestrating the production of small-batch, diverse assortments, our agile and adaptable approach meets the expansive range of client demands with remarkable precision and fluidity.
4. Superior Quality Control: Our unwavering commitment to excellence is exemplified by our comprehensive and rigorous quality control framework that permeates every stage of the production process. Utilizing state-of-the-art inspection tools, including coordinate measuring machines, we meticulously monitor every detail, from raw material selection to final product delivery. This meticulous oversight ensures our products consistently exceed the 99% qualification threshold, providing our customers with the ultimate assurance of receiving products that are not only superior but also exceedingly reliable.
5. Streamlined Production and Delivery: By meticulously refining our production processes and deploying an intelligent management system, we achieve precise scheduling and execute production plans with unparalleled efficiency. This comprehensive strategy, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and efficient logistics systems ensure rapid and secure product delivery, empowering our clients to seamlessly gain a competitive edge in the market with absolute confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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