Custom Machining Turning Service Precision CNC Machining for Semiconductors Device

Product Details
Customization: Available
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
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  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
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  • Overview
  • Product Description
  • Product Parameters
  • Quality Control System
  • Detailed Photos
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
CNC Turning Machine Service
Surface Treatment
Powder Coated
Production Type
Mass Production
Machining Method
CNC Turning
Material
Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Product Name
CNC Turning Machine Service
Finish-1
Sandblasting, Anodize Color, Blackenning, Zinc
Finish-2
Power Coating, Passivation PVD, Titanium Plating
Finish-3
Electroplating Chromium, Electrophoresis, Qpq
Finish-4
Electro Polishing,Chrome Plating, Knurl, Laser etc
Main Equipment-1
CNC Machining Center(Milling), CNC Lathe
Main Equipment-2
Grinding Machine,Cylindrical Grinder Machine
Drawing Format
Step,STP,Gis,CAD,Pdf,Dwg,Dxf etc or Samples.
Tolerance
+/-0.01mm ~ +/-0.05mm
Surface Roughness
Ra 0.1~3.2
Capacity
CNC Milling Work Range: 600mm*1100mm*600mm
Inspection-1
Complete Inspection Lab with Micrometer
Inspection-2
Optical Comparator, Caliper Vernier,CMM.
Inspection-3
Depth Caliper Vernier, Universal Protractor
Inspection-4
Clock Gauge, Internal Centigrade Gauge
Transport Package
According to Customer Requested
Specification
According to Customer Requested
Trademark
PROVENCE
Origin
Suzhou, China
HS Code
84799090
Production Capacity
500000pieces/Year

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
CNC TURNING MACHINE SERVICE

CNC lathes are the epitome of precision engineering, embodying unparalleled excellence. These extraordinary machines are intricately programmed to execute supremely fine cuts with outstanding precision, often achieving tolerances that astound within mere microns. Ideal for crafting parts with complex geometries and delicate intricacies, they serve as the ultimate benchmark in advanced manufacturing. Equipped with cutting-edge multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining on multiple surfaces. This revolutionary innovation significantly reduces setup times and elevates operational efficiency to unprecedented levels, making CNC lathes an indispensable cornerstone for sophisticated manufacturing needs.

The versatility of CNC turning is unmatched, adeptly processing an extensive array of materials. Whether it's robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This adaptability guarantees optimal results, irrespective of whether the materials are soft or hard, establishing it as the quintessential solution for diverse applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unrivaled consistency, ensuring each part is an exact replica of the next with impeccable precision, even in extensive production runs. This assurance guarantees that every piece meets the highest standards, maintaining exceptional quality throughout the entire manufacturing process.
Automation is a fundamental aspect of CNC turning, dramatically reducing labor costs while significantly minimizing material waste. This results in a production process that is both sustainable and cost-effective, perfectly aligning with modern environmental and economic imperatives.
With state-of-the-art high-speed machining capabilities, CNC turning significantly reduces production times. This heightened efficiency cuts costs without sacrificing quality, ensuring a rapid turnaround and the swift delivery of superior products.
CNC turning excels in crafting intricate shapes such as threads, grooves, and contours. This exceptional capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with expertise.
CNC turning is the ultimate choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, reliable parts, meeting the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves a refined and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it provides the flexibility required to meet specific project requirements, ensuring both aesthetic and functional superiority.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device

Product Parameters

CNC TURNING MACHINING SERVICE
Material 1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.
2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.
3) Steel: 4140, Q235, Q345B,20#,45# etc.
4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.
Finish Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.
Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.
Main Equipment CNC Machining Center(Milling), CNC Lathe, Grinding Machine.
Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.
Drawing Format STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.
Tolerance +/-0.01mm ~ +/-0.05mm
Surface Roughness Ra 0.1~3.2
Inspection Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity CNC Turning Work Range: φ0.5mm-φ200mm*500mm.
CNC Milling Work Range: 600mm*1100mm*600mm.

Quality Control System

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
Types of Detection Testing Items Testing Methods/Tools Application Scenarios Features
Dimensional Inspection Length, Diameter, Hole Diameter Vernier Caliper, Micrometer, Internal Diameter Gauge Regular dimensional measurement of shaft and hole parts Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm
  Complex contour dimensions Coordinate Measuring Machine (CMM) Precision molds and complex curved surface parts High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features
Geometric Tolerance Inspection Roundness, Cylindricity Roundness Tester, CMM Bearings and precision shaft parts Quantifies shape errors with an accuracy of up to 0.1 μm
Material Property Testing Hardness Rockwell Hardness Tester, Vickers Hardness Tester Hardness verification of heat - treated parts Partially destructive, requires a flat specimen surface
  Metallographic Structure Metallographic Microscope, Scanning Electron Microscope (SEM) Analysis of grain size and phase structure of materials Requires specimen cutting, polishing and etching
Functional Testing Assembly Clearance/Fit Accuracy Feeler Gauge, Pneumatic Gauge Shaft - hole fit and gear meshing inspection Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing
  Dynamic Balance Detection Dynamic Balancing Machine High - speed rotating parts (impellers, flywheels) Quantifies the unbalance amount, requires setting the rotational speed and correction plane
Special Process Inspection Thread Inspection Thread Gauge, Comprehensive Thread Measuring Machine Bolts, Nuts, Threaded Holes Go - no - go gauges for quick inspection, CMM can measure all parameters
  Gear Accuracy Gear Measuring Center, Double - Flank Meshing Tester Gearbox gears and transmission gears Detects tooth profile, tooth direction, cumulative pitch error, etc.
Non - Destructive Testing Internal Defects (Porosity, Inclusions) X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) Internal quality of castings and weldments RT is intuitive but costly, UT is suitable for thick - walled parts
  Surface Micro - Cracks Magnetic Particle Testing (MT), Eddy Current Testing (ET) Surface/near - surface defects of ferromagnetic materials MT has high sensitivity, ET is suitable for rapid detection of conductive materials

Detailed Photos

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING

Embark on a journey of unrivaled precision with our CNC machining services. Achieve maximum accuracy with tolerances meticulously kept between an incredible 0.01-0.05mm. Our unwavering dedication to detail ensures each stainless steel mechanical part meets the industry's most stringent quality standards seamlessly. Trust our expertise to deliver excellence tailored to your exact needs.
VERSATILE MATERIAL CAPABILITIES

Discover a world of material possibilities with our extensive range, encompassing aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This broad spectrum enables us to precisely meet diverse customer preferences, ensuring precision and satisfaction at every stage of production.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
INFINITE CUSTOMIZATION OPTIONS

As a leader in CNC services, we offer a full suite of customization options precisely tailored to meet your specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our extensive services accommodate every need, unlocking boundless potential for pioneering innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY

Certified by TUV, our products embody international quality standards. Our high-precision parts are celebrated for their reliability and outstanding quality. Designed to instill confidence, they are perfectly suited for a wide range of industries, illustrating our commitment to exceptional craftsmanship and trustworthy service.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE


Experience seamless transactions with our customer-centric payment options, including PayPal, T/T, and Trade Assurance. With a minimum order quantity as low as one piece for sample orders, acquiring your custom stainless steel mechanical parts is both effortless and straightforward, aligning with our promise of exemplary service.

Our Advantages

1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly leverage an arsenal of world-class, cutting-edge CNC machinery, each tool embedded with precision control systems that guarantee extraordinary micrometer-level precision. Our innovative five-axis simultaneous machining center epitomizes our dedication to precision and efficiency, adeptly handling complex multi-sided components with unmatched prowess. This avant-garde technology not only enhances machining excellence but also dramatically amplifies efficiency, positioning us significantly above the industry's high standards.

2. Expert Technical Team: Our principal strength is embodied in the remarkable capabilities of our team of veteran engineers and technicians, each boasting an impressive average of over ten years of experience. Through rigorous professional development, our specialists gain profound insights into the nuances of CNC machining. From standard part fabrication to the crafting of precision-focused, intricate components, our team's expertise ensures flawless execution of every project, guaranteeing seamless production flows through unmatched mastery.

3. Tailored Customization Service: Recognizing each client's distinct needs, Suzhou Provence is committed to a dynamic customization service philosophy. We engage deeply from the initial design stage, harnessing advanced CAD/CAM technology to refine and rapidly transform designs into machining solutions tailored precisely to customer specifications and drawings. Whether executing single-piece custom orders or managing small-batch, diverse productions, our adaptable approach seamlessly harmonizes with a wide array of client demands with precision and agility.

4. Superior Quality Control: Our unwavering dedication to excellence is exemplified by a comprehensive and rigorous quality control framework that permeates every facet of the production process. Employing state-of-the-art inspection tools like coordinate measuring machines, we meticulously oversee every detail from raw material selection to the final product delivery. This scrupulous methodology ensures that our products consistently surpass a 99% qualification threshold, providing customers the confidence of receiving superior, reliable products.

5. Streamlined Production and Delivery: Through meticulous enhancement of our production processes and integration of an intelligent management system, we achieve exact scheduling and execute production plans with outstanding efficiency. This well-coordinated strategy, coupled with stringent quality supervision, substantially reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a competitive market advantage with absolute confidence.

Custom Machining Turning Service Precision CNC Machining for Semiconductors DeviceCustom Machining Turning Service Precision CNC Machining for Semiconductors DeviceCustom Machining Turning Service Precision CNC Machining for Semiconductors Device

FAQ

Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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