Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment

Product Details
Customization: Available
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
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  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
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  • Overview
  • Product Description
  • Product Parameters
  • Quality Control System
  • Detailed Photos
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
CNC Turning Machine Service
Surface Treatment
Powder Coated
Production Type
Mass Production
Machining Method
CNC Turning
Material
Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Product Name
CNC Turning Machine Service
Finish-1
Sandblasting, Anodize Color, Blackenning, Zinc
Finish-2
Power Coating, Passivation PVD, Titanium Plating
Finish-3
Electroplating Chromium, Electrophoresis, Qpq
Finish-4
Electro Polishing,Chrome Plating, Knurl, Laser etc
Main Equipment-1
CNC Machining Center(Milling), CNC Lathe
Main Equipment-2
Grinding Machine,Cylindrical Grinder Machine
Drawing Format
Step,STP,Gis,CAD,Pdf,Dwg,Dxf etc or Samples.
Tolerance
+/-0.01mm ~ +/-0.05mm
Surface Roughness
Ra 0.1~3.2
Capacity
CNC Milling Work Range: 600mm*1100mm*600mm
Inspection-1
Complete Inspection Lab with Micrometer
Inspection-2
Optical Comparator, Caliper Vernier,CMM.
Inspection-3
Depth Caliper Vernier, Universal Protractor
Inspection-4
Clock Gauge, Internal Centigrade Gauge
Transport Package
According to Customer Requested
Specification
According to Customer Requested
Trademark
PROVENCE
Origin
Suzhou, China
HS Code
84799090
Production Capacity
500000pieces/Year

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
CNC TURNING MACHINE SERVICE

CNC lathes epitomize the very essence of precision engineering excellence. These remarkable machines are meticulously programmed to execute the finest of cuts with extraordinary accuracy, often achieving tolerances within mere microns. Perfectly suited for crafting parts with intricate geometries and delicate details, they stand as paragons of advanced manufacturing. Featuring state-of-the-art multi-axis capabilities, including 3-axis and 5-axis options, CNC lathes facilitate simultaneous machining across multiple surfaces. This groundbreaking innovation results in significantly reduced setup times and unparalleled operational efficiency, rendering CNC lathes an indispensable cornerstone for sophisticated manufacturing requirements.

The versatility of CNC turning is unparalleled, deftly processing a vast array of materials. Whether working with robust metals such as steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning delivers precision in every cut. This adaptability ensures optimal outcomes, regardless of whether the materials are soft or hard, making it the quintessential solution for diverse applications spanning numerous industries.
Benefits of CNC Turning Services
CNC turning services provide unmatched consistency, ensuring every part mirrors the next with impeccable precision, even in large-scale production runs. This assurance guarantees each piece aligns with the highest standards, maintaining sterling quality throughout the entire manufacturing process.
Automation stands as a cornerstone of CNC turning, reducing labor costs while significantly cutting down on material waste. This results in a more sustainable and cost-effective production process, seamlessly aligning with contemporary environmental and economic imperatives.
With cutting-edge high-speed machining capabilities, CNC turning dramatically reduces production times. This heightened efficiency slashes costs without compromising on quality, ensuring a rapid turnaround and the prompt delivery of superior products.
CNC turning excels in sculpting complex shapes such as threads, grooves, and contours. This exceptional capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet varied design specifications and functional requirements with finesse.
CNC turning is the definitive choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, dependable parts, meeting the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves a smooth and precise surface finish, often eliminating the necessity for additional finishing processes. With customizable options like polished or matte finishes, it provides the versatility needed to meet specific project requirements, ensuring both aesthetic and functional excellence.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment

Product Parameters

CNC TURNING MACHINING SERVICE
Material 1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.
2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.
3) Steel: 4140, Q235, Q345B,20#,45# etc.
4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.
Finish Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.
Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.
Main Equipment CNC Machining Center(Milling), CNC Lathe, Grinding Machine.
Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.
Drawing Format STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.
Tolerance +/-0.01mm ~ +/-0.05mm
Surface Roughness Ra 0.1~3.2
Inspection Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity CNC Turning Work Range: φ0.5mm-φ200mm*500mm.
CNC Milling Work Range: 600mm*1100mm*600mm.

Quality Control System

Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
Types of Detection Testing Items Testing Methods/Tools Application Scenarios Features
Dimensional Inspection Length, Diameter, Hole Diameter Vernier Caliper, Micrometer, Internal Diameter Gauge Regular dimensional measurement of shaft and hole parts Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm
  Complex contour dimensions Coordinate Measuring Machine (CMM) Precision molds and complex curved surface parts High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features
Geometric Tolerance Inspection Roundness, Cylindricity Roundness Tester, CMM Bearings and precision shaft parts Quantifies shape errors with an accuracy of up to 0.1 μm
Material Property Testing Hardness Rockwell Hardness Tester, Vickers Hardness Tester Hardness verification of heat - treated parts Partially destructive, requires a flat specimen surface
  Metallographic Structure Metallographic Microscope, Scanning Electron Microscope (SEM) Analysis of grain size and phase structure of materials Requires specimen cutting, polishing and etching
Functional Testing Assembly Clearance/Fit Accuracy Feeler Gauge, Pneumatic Gauge Shaft - hole fit and gear meshing inspection Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing
  Dynamic Balance Detection Dynamic Balancing Machine High - speed rotating parts (impellers, flywheels) Quantifies the unbalance amount, requires setting the rotational speed and correction plane
Special Process Inspection Thread Inspection Thread Gauge, Comprehensive Thread Measuring Machine Bolts, Nuts, Threaded Holes Go - no - go gauges for quick inspection, CMM can measure all parameters
  Gear Accuracy Gear Measuring Center, Double - Flank Meshing Tester Gearbox gears and transmission gears Detects tooth profile, tooth direction, cumulative pitch error, etc.
Non - Destructive Testing Internal Defects (Porosity, Inclusions) X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) Internal quality of castings and weldments RT is intuitive but costly, UT is suitable for thick - walled parts
  Surface Micro - Cracks Magnetic Particle Testing (MT), Eddy Current Testing (ET) Surface/near - surface defects of ferromagnetic materials MT has high sensitivity, ET is suitable for rapid detection of conductive materials

Detailed Photos

Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING

Embark on a journey of unmatched precision excellence with our CNC machining expertise, achieving the pinnacle of accuracy. With tolerances meticulously upheld between a remarkable 0.01-0.05mm, our commitment to detail is second to none. Rely on our advanced proficiency to fashion custom stainless steel mechanical parts that adhere flawlessly to the industry's most stringent quality benchmarks.
VERSATILE MATERIAL CAPABILITIES

Delve into a world of material possibilities with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive range enables us to precisely meet diverse customer preferences and demands, ensuring exactness and delivering satisfaction throughout every phase.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
INFINITE CUSTOMIZATION OPTIONS

Pioneering the CNC services industry, we present a thorough suite of customization options, expertly crafted to meet your precise specifications. Whether it involves broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, or wire EDM, our services are as varied as your requirements, offering boundless opportunities for transformative innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY

With TUV accreditation, our products embody international quality standards. Our high-precision components are celebrated for their reliability and superior quality, designed to inspire confidence and perfectly suited for a wide spectrum of industries, guaranteeing your trust in our steadfast craftsmanship.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
Custom Machining Turning Service Precision CNC Machining for Semiconductors Equipment
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE


Our seamless, customer-centric payment solutions, including PayPal, T/T, and Trade Assurance, simplify your purchase experience. Begin with a minimum order quantity as low as one piece for sample orders, ensuring the acquisition of your custom stainless steel mechanical parts is an effortless and straightforward process.

Our Advantages

1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in leveraging world-class, state-of-the-art CNC machinery, each equipped with precision control systems for unmatched micrometer-level accuracy. Our advanced five-axis simultaneous machining center epitomizes our dedication to efficiency and precision, effortlessly handling complex multi-sided parts with unparalleled expertise. This breakthrough technology not only enhances machining quality but also significantly amplifies efficiency, placing us decisively above industry norms.

2. Expert Technical Team: The cornerstone of our success is the extraordinary prowess of our seasoned engineers and technicians, each boasting an average of over ten years of experience. Through meticulous professional training, our experts gain profound insights into the nuances of CNC machining. From standard part production to the crafting of intricate, precision-driven components, our team's mastery ensures every project is executed flawlessly, promoting seamless production flows with unrivaled expertise.

3. Tailored Customization Service: Recognizing the distinct needs of each client, Suzhou Provence is wholly committed to a robust customization service ethos. We are actively involved from the initial design stages, employing sophisticated CAD/CAM technology to refine and swiftly transform designs into machining solutions that perfectly match customer specifications and drawings. Whether executing single-piece custom orders or handling small-batch, diverse productions, our flexible approach aligns effortlessly with a wide array of client requirements, ensuring precision and agility every step of the way.

4. Superior Quality Control: Our unwavering dedication to excellence is underscored by a comprehensive and rigorous quality control framework that is integral to the entire production process. Using advanced inspection tools like coordinate measuring machines, we meticulously monitor every facet from raw material selection to final product delivery. This scrupulous methodology guarantees that products consistently surpass the 99% qualification threshold, providing customers with the assurance of receiving superior, dependable products.

5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the integration of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-orchestrated strategy, coupled with stringent quality oversight, considerably reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to secure a competitive advantage in the market with complete confidence.

Custom Machining Turning Service Precision CNC Machining for Semiconductors EquipmentCustom Machining Turning Service Precision CNC Machining for Semiconductors EquipmentCustom Machining Turning Service Precision CNC Machining for Semiconductors Equipment

FAQ

Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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