SHEET METAL SERVICE
High Precision Fabrication Services: Unleash the ultimate in precision engineering prowess with our distinguished aluminum sheet metal fabrication service. Experience the epitome of precision and innovation with our masterful precision-cutting, expert bending, punching, and welding techniques. As a brand synonymous with excellence and unwavering customer satisfaction, we serve a vast array of applications, expertly accommodating custom designs and unique dimensions. Entrust us to manifest your distinctive vision with exceptional precision and unparalleled meticulousness.
Multi-Material Options: We are dedicated to meeting the diverse and ever-evolving needs of our esteemed clients through our comprehensive suite of fabrication services. Our expertise spans an impressive range of materials, including 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This expansive selection empowers clients to select the ideal material perfectly aligned with their specific application requirements and project aspirations.
Customization and ODM/OEM Services:
Our all-encompassing OEM and ODM services provide unparalleled levels of customization in crafting metal components, parts, and sheet metal fabrication. Tailored to meet our customers' precise specifications, we are the partner of choice for businesses in pursuit of unique and groundbreaking solutions that distinguish themselves in a competitive landscape.
Advanced Surface Treatment Options:
Elevate your product's aesthetic and functional allure with our state-of-the-art sheet metal fabrication services. We provide an extensive range of surface treatment options, including anodizing, sandblasting, powder coating, and polishing. These treatments not only ensure striking visual impact but also significantly enhance the durability and lifespan of the final product, delivering aesthetic magnificence and functional superiority.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
CUSTOMIZED SOLUTIONS
Our manufacturing services are meticulously crafted to cater to each customer's unique needs. With an unwavering commitment to precision, we provide bespoke sizes and colors, expertly tailored to complement your specific requirements. This approach ensures a seamless fit that enhances your product's aesthetic allure and appeal, guaranteeing a flawless appearance that elevates your brand.
MATERIAL FLEXIBILITY
Our expertise encompasses a vast selection of materials, including stainless steel, carbon steel, brass, and more. This extensive material flexibility empowers us to deliver solutions that perfectly align with a broad array of applications. We offer unmatched versatility and adaptability to meet the dynamic demands of your diverse projects, ensuring impeccable results every time.
COMPLIANCE AND CERTIFICATIONS
Crafted with meticulous precision and unwavering adherence to the highest industry standards, our products proudly hold the prestigious SO/TS16949 certification. This esteemed recognition underscores our relentless dedication to excellence, guaranteeing superior quality and reliability. Trust in our steadfast commitment to delivering exceptional products as your dependable partner.
FINISHING OPTIONS
Explore our extensive range of exquisite finishing options, including polishing, brushing, and powder coating. These choices are meticulously designed to help you achieve the perfect finish, satisfying both aesthetic desires and functional needs. Enhance your product's value, durability, and performance by selecting the ideal finish that aligns with your vision.
OEM ACCEPTANCE
Our cutting-edge manufacturing process is perfectly aligned with original equipment manufacturer (OEM) specifications. This synergy ensures seamless integration into existing production lines, facilitating smooth and efficient operations. Experience a significant boost in overall production efficiency and performance with our state-of-the-art solutions.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are unwavering in our commitment to excellence, consistently investing in the pinnacle of CNC machinery technology. Our state-of-the-art equipment collection, sourced from the finest global manufacturers, features cutting-edge precision control systems that achieve micrometer-level accuracy with effortless ease. Our crowning jewel, the revolutionary five-axis simultaneous machining center, is a masterpiece of modern engineering, executing complex machining processes in a single, seamless operation. This innovation significantly enhances both our efficiency and the exceptional quality of our output, setting new industry benchmarks and redefining the boundaries of precision manufacturing.
2. Expert Technical Team: At the heart of our success is our exceptional technical team, composed of some of the most distinguished engineers and technicians in the field of precision engineering. With over ten years of extensive, hands-on experience and comprehensive training, our specialists are unmatched in their ability to craft both standard and intricate high-precision components. Their profound expertise and deep technical acumen ensure flawless production, solidifying our status as the premier partner for those seeking engineering excellence.
3. Comprehensive Customization Capability: Understanding that each client brings unique challenges, we offer a vast array of customization services. Our collaborative approach starts from the initial product design phase, leveraging the latest CAD/CAM technology to create designs that are not only optimized but meticulously tailored to meet customer-specific requirements and drawings. Whether your needs involve single-piece customization or the complexity of small-batch, multi-variety manufacturing, our nimble and responsive methodology ensures your diverse demands are met with unmatched precision and adaptability.
4. Stringent Quality Control: Our quality control protocols are comprehensive and rigorously applied, scrutinizing every phase from the acquisition of raw materials to the final dispatch of finished products. With advanced inspection tools, including coordinate measuring machines, we conduct real-time monitoring and analysis to ensure both dimensional accuracy and superior surface quality. Our unwavering commitment to enhancing our quality management processes results in a product qualification rate that consistently surpasses 99%, providing our valued clients with reliable, top-tier products they can always rely on.
5. Streamlined Production and Delivery: Our production processes are expertly optimized for excellence, directed by an intelligent production management system that facilitates precise scheduling and highly efficient execution of production plans. We uphold rigorous quality standards while significantly minimizing production timelines. Coupled with a streamlined supply chain management and logistics distribution system, we ensure prompt and secure delivery of products, enabling our clients to maintain a competitive advantage and secure a commanding market presence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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