| Customization: | Available |
|---|---|
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
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| CNC MACHINING SERVICE | |
| Model NO | Customized |
| Production Type | Mass Production |
| Max Working Size | 2000*1600*1000mm |
| QC Control | 100%Inspection Before Shipment |
| Drawing Format | Step/STP/Lgs/X- T/StI/CAD/Pdf/Dwg |
| Roughness | Ra0.2-Ra3.2(Custom Available) |
| OEM/ODM | Professional OEM ODM Custom Metal Fabrication |
| Surface Finish | Sandblasting,Anodizing,Plating,Polishing,Etc |
| Tolerance | 0.01+/-0.005Mm(Custom Available) |
| Equipment | 3/4/5 Axis Center Machining/Milling/Lathe,Etc |
| Transport Package | According To Customer Requested |
| Trademark | Customized |
| HS Code | 7601101000 |
| Examine | Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMM |
| Surface Treatment | Anodizing,Plating,Brushing,Sandblasting,Polishing |
| Machining Method | CNC Machining |
| Model No | Custom |
| Delivery Time | Sample Day:Within 7 Days; |
| Mass Production:15~45 | |
| Size &Color | Customized Size&Color |
| Feature | High Performance |
| Material Capabilities | Aluminum,Brass,Stainless Steel,Steel Alloys,Etc |
| Service | Machinging,Bending,Punching,Painting,Etc |
| Product Type | Medical Parts |
| Type | Auto,Motorcycle,Industry,Electonic Medical,Machine |
| Specification | According To Customer Requested |
| Origin | Suzhou |
| Production Capacity | 50000 PCS |
| Examine | Depth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter Meter |
| Types of Detection | Testing Items | Testing Methods/Tools | Application Scenarios | Features |
| Dimensional Inspection | Length, Diameter, Hole Diameter | Vernier Caliper, Micrometer, Internal Diameter Gauge | Regular dimensional measurement of shaft and hole parts | Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| Complex contour dimensions | Coordinate Measuring Machine (CMM) | Precision molds and complex curved surface parts | High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features | |
| Geometric Tolerance Inspection | Roundness, Cylindricity | Roundness Tester, CMM | Bearings and precision shaft parts | Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing | Hardness | Rockwell Hardness Tester, Vickers Hardness Tester | Hardness verification of heat - treated parts | Partially destructive, requires a flat specimen surface |
| Metallographic Structure | Metallographic Microscope, Scanning Electron Microscope (SEM) | Analysis of grain size and phase structure of materials | Requires specimen cutting, polishing and etching | |
| Functional Testing | Assembly Clearance/Fit Accuracy | Feeler Gauge, Pneumatic Gauge | Shaft - hole fit and gear meshing inspection | Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| Dynamic Balance Detection | Dynamic Balancing Machine | High - speed rotating parts (impellers, flywheels) | Quantifies the unbalance amount, requires setting the rotational speed and correction plane | |
| Special Process Inspection | Thread Inspection | Thread Gauge, Comprehensive Thread Measuring Machine | Bolts, Nuts, Threaded Holes | Go - no - go gauges for quick inspection, CMM can measure all parameters |
| Gear Accuracy | Gear Measuring Center, Double - Flank Meshing Tester | Gearbox gears and transmission gears | Detects tooth profile, tooth direction, cumulative pitch error, etc. | |
| Non - Destructive Testing | Internal Defects (Porosity, Inclusions) | X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) | Internal quality of castings and weldments | RT is intuitive but costly, UT is suitable for thick - walled parts |
| Surface Micro - Cracks | Magnetic Particle Testing (MT), Eddy Current Testing (ET) | Surface/near - surface defects of ferromagnetic materials | MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in employing cutting-edge CNC equipment sourced globally, engineered to deliver unparalleled precision at the micrometer level. Our flagship five-axis simultaneous machining centers epitomize our dedication to excellence, flawlessly executing intricate multi-sided machining on complex parts in just one setup. This innovation not only significantly elevates machining efficiency but also enhances quality, positioning us distinctly above the industry standard.
2. Professional Technical Team: Our team of seasoned engineers and technicians serves as the cornerstone of our manufacturing excellence. Each member undergoes thorough professional training and possesses an average of over ten years of experience. Their deep expertise in CNC machining, whether on standard parts or challenging high-precision components, ensures every project is carried out with meticulous professional skill, guaranteeing a seamless, flawless production process.
3. Customization Service Capability: Recognizing the unique requirements of each client, we are committed to offering bespoke solutions. Engaging closely with clients from the design phase, we skillfully translate their specifications and drawings into reality using advanced CAD/CAM technology. Whether it's single-piece customization or varied small-batch production, our agile approach empowers us to swiftly create personalized machining solutions, expertly accommodating the diverse needs of our customers.
4. Comprehensive Quality Control: Our steadfast commitment to quality is backed by an exhaustive quality control system that meticulously examines every stage of production, from material selection to final delivery. We utilize sophisticated inspection tools, including coordinate measuring machines, for real-time evaluation of dimensional accuracy and surface integrity. Through continuous advancements in our quality management processes, we consistently achieve a product qualification rate surpassing 99%, assuring our customers of exceptional, dependable products.
5. Efficient Production and Delivery: By optimizing our production processes and leveraging a smart production management system, we achieve precise scheduling and execution, enhancing efficiency without sacrificing quality. Our robust supply chain management and logistics ensure that products are delivered punctually and securely, granting our clients a vital competitive edge in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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