Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry

Product Details
Customization: Available
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
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  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
  • Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
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  • Overview
  • Product Description
  • Product Parameters
  • Quality Control System
  • Detailed Photos
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
CNC Turning Machine Service
Surface Treatment
Powder Coated
Production Type
Mass Production
Machining Method
CNC Turning
Material
Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Product Name
CNC Turning Machine Service
Finish-1
Sandblasting, Anodize Color, Blackenning, Zinc
Finish-2
Power Coating, Passivation PVD, Titanium Plating
Finish-3
Electroplating Chromium, Electrophoresis, Qpq
Finish-4
Electro Polishing,Chrome Plating, Knurl, Laser etc
Main Equipment-1
CNC Machining Center(Milling), CNC Lathe
Main Equipment-2
Grinding Machine,Cylindrical Grinder Machine
Drawing Format
Step,STP,Gis,CAD,Pdf,Dwg,Dxf etc or Samples.
Tolerance
+/-0.01mm ~ +/-0.05mm
Surface Roughness
Ra 0.1~3.2
Capacity
CNC Milling Work Range: 600mm*1100mm*600mm
Inspection-1
Complete Inspection Lab with Micrometer
Inspection-2
Optical Comparator, Caliper Vernier,CMM.
Inspection-3
Depth Caliper Vernier, Universal Protractor
Inspection-4
Clock Gauge, Internal Centigrade Gauge
Transport Package
According to Customer Requested
Specification
According to Customer Requested
Trademark
PROVENCE
Origin
Suzhou, China
HS Code
84799090
Production Capacity
500000pieces/Year

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry

Product Description

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
CNC TURNING MACHINE SERVICE

CNC lathes stand as the epitome of precision engineering, representing the highest echelon of manufacturing prowess. These extraordinary machines are intricately programmed to perform cuts with unsurpassed accuracy, achieving tolerances that reach within mere microns. Ideal for crafting components with intricate geometries and fine details, they exemplify advanced manufacturing mastery. Equipped with cutting-edge multi-axis capabilities, including 3-axis and 5-axis configurations, CNC lathes enable simultaneous machining on multiple surfaces. This revolutionary feature leads to drastically reduced setup times and exceptional operational efficiency, making CNC lathes an essential pillar of sophisticated manufacturing demands.

CNC turning's versatility is unmatched, adeptly handling an extensive range of materials. From robust metals like steel, aluminum, brass, and titanium to advanced plastics and composites, CNC turning delivers precision with each cut. This adaptability ensures optimal outcomes, whether working with soft or hard materials, establishing it as the quintessential solution for a wide array of applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unparalleled consistency, ensuring each part mirrors its predecessor with flawless precision, even in large-scale production runs. This reliability guarantees every piece meets the highest standards, preserving exceptional quality throughout the entire manufacturing process.
Automation is a fundamental aspect of CNC turning, significantly reducing labor costs while minimizing material waste. This results in a more sustainable and cost-effective production process, seamlessly aligning with contemporary environmental and economic goals.
With state-of-the-art high-speed machining capabilities, CNC turning dramatically shortens production times. This heightened efficiency cuts costs without sacrificing quality, ensuring rapid turnaround and timely delivery of superior products.
CNC turning excels at shaping complex forms such as threads, grooves, and contours. This remarkable capability enhances the complexity and functionality of machined parts, offering innovative solutions that satisfy diverse design specifications and functional requirements with elegance.
CNC turning is the definitive choice for crafting rotating components such as shafts, bolts, and fittings. It remains the preferred method for producing high-quality, reliable parts, meeting the stringent demands of industries that prioritize precision and durability.
CNC turning achieves a beautifully smooth and precise surface finish, often eliminating the need for further finishing processes. With customizable options like polished or matte finishes, it offers the versatility necessary to meet specific project requirements, ensuring both aesthetic and functional superiority.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry

Product Parameters

CNC TURNING MACHINING SERVICE
Material 1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.
2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.
3) Steel: 4140, Q235, Q345B,20#,45# etc.
4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.
Finish Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.
Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.
Main Equipment CNC Machining Center(Milling), CNC Lathe, Grinding Machine.
Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.
Drawing Format STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.
Tolerance +/-0.01mm ~ +/-0.05mm
Surface Roughness Ra 0.1~3.2
Inspection Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity CNC Turning Work Range: φ0.5mm-φ200mm*500mm.
CNC Milling Work Range: 600mm*1100mm*600mm.

Quality Control System

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
Types of Detection Testing Items Testing Methods/Tools Application Scenarios Features
Dimensional Inspection Length, Diameter, Hole Diameter Vernier Caliper, Micrometer, Internal Diameter Gauge Regular dimensional measurement of shaft and hole parts Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm
  Complex contour dimensions Coordinate Measuring Machine (CMM) Precision molds and complex curved surface parts High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features
Geometric Tolerance Inspection Roundness, Cylindricity Roundness Tester, CMM Bearings and precision shaft parts Quantifies shape errors with an accuracy of up to 0.1 μm
Material Property Testing Hardness Rockwell Hardness Tester, Vickers Hardness Tester Hardness verification of heat - treated parts Partially destructive, requires a flat specimen surface
  Metallographic Structure Metallographic Microscope, Scanning Electron Microscope (SEM) Analysis of grain size and phase structure of materials Requires specimen cutting, polishing and etching
Functional Testing Assembly Clearance/Fit Accuracy Feeler Gauge, Pneumatic Gauge Shaft - hole fit and gear meshing inspection Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing
  Dynamic Balance Detection Dynamic Balancing Machine High - speed rotating parts (impellers, flywheels) Quantifies the unbalance amount, requires setting the rotational speed and correction plane
Special Process Inspection Thread Inspection Thread Gauge, Comprehensive Thread Measuring Machine Bolts, Nuts, Threaded Holes Go - no - go gauges for quick inspection, CMM can measure all parameters
  Gear Accuracy Gear Measuring Center, Double - Flank Meshing Tester Gearbox gears and transmission gears Detects tooth profile, tooth direction, cumulative pitch error, etc.
Non - Destructive Testing Internal Defects (Porosity, Inclusions) X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) Internal quality of castings and weldments RT is intuitive but costly, UT is suitable for thick - walled parts
  Surface Micro - Cracks Magnetic Particle Testing (MT), Eddy Current Testing (ET) Surface/near - surface defects of ferromagnetic materials MT has high sensitivity, ET is suitable for rapid detection of conductive materials

Detailed Photos

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING

Embark on an exceptional journey of precision engineering with our CNC machining services, where surpassing standard accuracy becomes our mantra. Our dedication to detail is unmatched, with tolerances consistently held between a flawless 0.01-0.05mm. Trust in our advanced craftsmanship to create custom stainless steel mechanical parts that not only meet but exceed the industry's rigorous quality benchmarks, ensuring the highest level of precision.
VERSATILE MATERIAL CAPABILITIES

Delve into a vast realm of material possibilities with our expansive array of options, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive selection allows us to tailor our services to meet the diverse demands and preferences of our customers, delivering precision and satisfaction at every stage of the process.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
INFINITE CUSTOMIZATION OPTIONS

As trailblazers of the CNC service industry, we provide a wide range of customization options, meticulously designed to meet your precise specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our diverse services cater to your innovative needs, offering endless opportunities for cutting-edge designs and solutions.
CERTIFIED QUALITY, TRUSTED RELIABILITY

Endorsed by TUV accreditation, our products symbolize the pinnacle of international quality standards. Renowned for their reliability and unparalleled excellence, our high-precision parts are crafted to inspire confidence and are perfectly suited for a wide spectrum of industries, reinforcing your trust in our steadfast craftsmanship.
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
Custom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE


Our user-friendly, client-centered payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to simplify your purchasing experience. With a minimum order quantity starting at just one piece for sample orders, acquiring your custom stainless steel mechanical parts becomes a seamless and hassle-free journey.

Our Advantages

1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly harness the power of world-class, state-of-the-art CNC machinery. Each machine is equipped with precision control systems, guaranteeing unrivaled accuracy down to the micrometer level. Our pioneering five-axis simultaneous machining center exemplifies our unwavering commitment to both efficiency and precision, expertly handling intricate multi-sided parts with unmatched finesse. This advanced technology not only elevates machining quality but also significantly enhances efficiency, setting us well ahead of industry standards.

2. Expert Technical Team: Our true strength lies in our remarkable team of seasoned engineers and technicians, each boasting over a decade of invaluable experience. Through comprehensive professional training, our experts cultivate profound insights into the complexities of CNC machining. Whether it's standard part production or crafting precision-driven, highly intricate components, our team's expertise guarantees every project is executed to perfection, ensuring seamless production flows through unparalleled proficiency.

3. Tailored Customization Service: Recognizing the unique needs of each client, Suzhou Provence is passionately committed to a robust customization service ethos. We engage deeply from the initial design phase, leveraging sophisticated CAD/CAM technology to refine and swiftly convert designs into machining solutions tailored to customer specifications and drawings. Whether managing single-piece custom orders or overseeing small-batch, diverse production runs, our adaptive approach aligns seamlessly with a broad spectrum of client requirements with precision and agility.

4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a comprehensive and rigorous quality control framework that permeates the entire production process. Employing advanced inspection tools such as coordinate measuring machines, we meticulously oversee every detail from raw material selection to final product delivery. This meticulous approach ensures our products consistently surpass the 99% qualification threshold, providing customers with the assurance of receiving superior, reliable products.

5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the implementation of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-structured strategy, alongside stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems guarantee rapid, secure product delivery, empowering our clients to gain a competitive market edge with total confidence.

Custom Machining Turning Service Precision CNC Machining for Semiconductors Device IndustryCustom Machining Turning Service Precision CNC Machining for Semiconductors Device IndustryCustom Machining Turning Service Precision CNC Machining for Semiconductors Device Industry

FAQ

Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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