High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry

Product Details
Customization: Available
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
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  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
  • High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
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  • Overview
  • Product Description
  • Product Parameters
  • Quality Control System
  • Detailed Photos
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
CNC Turning Machine Service
Surface Treatment
Powder Coated
Production Type
Mass Production
Machining Method
CNC Turning
Material
Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Product Name
CNC Turning Machine Service
Finish-1
Sandblasting, Anodize Color, Blackenning, Zinc
Finish-2
Power Coating, Passivation PVD, Titanium Plating
Finish-3
Electroplating Chromium, Electrophoresis, Qpq
Finish-4
Electro Polishing,Chrome Plating, Knurl, Laser etc
Main Equipment-1
CNC Machining Center(Milling), CNC Lathe
Main Equipment-2
Grinding Machine,Cylindrical Grinder Machine
Drawing Format
Step,STP,Gis,CAD,Pdf,Dwg,Dxf etc or Samples.
Tolerance
+/-0.01mm ~ +/-0.05mm
Surface Roughness
Ra 0.1~3.2
Capacity
CNC Milling Work Range: 600mm*1100mm*600mm
Inspection-1
Complete Inspection Lab with Micrometer
Inspection-2
Optical Comparator, Caliper Vernier,CMM.
Inspection-3
Depth Caliper Vernier, Universal Protractor
Inspection-4
Clock Gauge, Internal Centigrade Gauge
Transport Package
According to Customer Requested
Specification
According to Customer Requested
Trademark
PROVENCE
Origin
Suzhou, China
HS Code
84799090
Production Capacity
500000pieces/Year

Product Description

High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry

Product Description

High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
CNC TURNING MACHINE SERVICE

Discover the pinnacle of precision engineering with CNC lathes, where every detail is programmed with meticulous care to produce high-precision cuts, maintaining tolerances within microns. These machines excel in crafting parts with complex geometries and exquisite details, thanks to their advanced multi-axis capabilities like 3-axis and 5-axis options. This enables simultaneous machining on multiple surfaces, leading to significantly reduced setup times and enhanced efficiency in operations.

CNC turning is a marvel of versatility, expertly handling a wide range of materials. Whether you're working with metals like steel, aluminum, brass, and titanium, or delving into advanced plastics and composites, CNC turning delivers exemplary results for both soft and hard materials. This adaptability ensures optimal outcomes across diverse applications.
Benefits of CNC Turning Services
CNC turning stands as a beacon of consistency, guaranteeing that each part produced is flawlessly identical, even in large-scale production runs.
At the heart of CNC turning are automated processes that substantially reduce labor costs while ensuring minimal material waste, paving the way for more sustainable and eco-friendly production practices.
The remarkable high-speed machining capabilities of CNC turning not only dramatically reduce production times but also cut costs, all while upholding the highest standards of quality.
CNC turning excels in creating intricate shapes such as threads, grooves, and contours, thereby enhancing the complexity and functionality of machined parts.
For the production of rotating components like shafts, bolts, and fittings, CNC turning is unparalleled, delivering high-quality, dependable parts that meet rigorous standards.
Providing a flawless and precise surface finish, CNC turning often negates the need for additional finishing processes. With customizable options like polished or matte finishes, it offers versatility to cater to specific project demands, ensuring a perfect fit for your unique requirements.
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry

Product Parameters

CNC TURNING MACHINING SERVICE
Material 1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.
2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.
3) Steel: 4140, Q235, Q345B,20#,45# etc.
4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.
Finish Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.
Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).
Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.
Main Equipment CNC Machining Center(Milling), CNC Lathe, Grinding Machine.
Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.
Drawing Format STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.
Tolerance +/-0.01mm ~ +/-0.05mm
Surface Roughness Ra 0.1~3.2
Inspection Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.
Capacity CNC Turning Work Range: φ0.5mm-φ200mm*500mm.
CNC Milling Work Range: 600mm*1100mm*600mm.

Quality Control System

High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
Types of Detection Testing Items Testing Methods/Tools Application Scenarios Features
Dimensional Inspection Length, Diameter, Hole Diameter Vernier Caliper, Micrometer, Internal Diameter Gauge Regular dimensional measurement of shaft and hole parts Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm
  Complex contour dimensions Coordinate Measuring Machine (CMM) Precision molds and complex curved surface parts High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features
Geometric Tolerance Inspection Roundness, Cylindricity Roundness Tester, CMM Bearings and precision shaft parts Quantifies shape errors with an accuracy of up to 0.1 μm
Material Property Testing Hardness Rockwell Hardness Tester, Vickers Hardness Tester Hardness verification of heat - treated parts Partially destructive, requires a flat specimen surface
  Metallographic Structure Metallographic Microscope, Scanning Electron Microscope (SEM) Analysis of grain size and phase structure of materials Requires specimen cutting, polishing and etching
Functional Testing Assembly Clearance/Fit Accuracy Feeler Gauge, Pneumatic Gauge Shaft - hole fit and gear meshing inspection Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing
  Dynamic Balance Detection Dynamic Balancing Machine High - speed rotating parts (impellers, flywheels) Quantifies the unbalance amount, requires setting the rotational speed and correction plane
Special Process Inspection Thread Inspection Thread Gauge, Comprehensive Thread Measuring Machine Bolts, Nuts, Threaded Holes Go - no - go gauges for quick inspection, CMM can measure all parameters
  Gear Accuracy Gear Measuring Center, Double - Flank Meshing Tester Gearbox gears and transmission gears Detects tooth profile, tooth direction, cumulative pitch error, etc.
Non - Destructive Testing Internal Defects (Porosity, Inclusions) X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) Internal quality of castings and weldments RT is intuitive but costly, UT is suitable for thick - walled parts
  Surface Micro - Cracks Magnetic Particle Testing (MT), Eddy Current Testing (ET) Surface/near - surface defects of ferromagnetic materials MT has high sensitivity, ET is suitable for rapid detection of conductive materials

Detailed Photos

High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING

Experience the zenith of precision with our CNC machining services. We pride ourselves on achieving unparalleled accuracy with tolerances maintained between 0.01-0.05mm. Rely on our profound expertise to craft custom stainless steel mechanical parts that epitomize the highest quality standards in the industry.
VERSATILE MATERIAL CAPABILITIES

We are delighted to offer a vast selection of materials, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. Our expansive material range is designed to precisely meet the diverse preferences and specifications of our esteemed clientele.
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
INFINITE CUSTOMIZATION OPTIONS

As a pioneering leader in CNC services, we provide an unmatched variety of customization options meticulously tailored to your specific desires. Our comprehensive services encompass broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, among many others.
CERTIFIED QUALITY, TRUSTED RELIABILITY

With TUV accreditation, our products are crafted to meet stringent international standards. Customers can confidently rely on the superior quality and steadfast reliability of our high-precision parts, ideally suited for numerous industries.
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
High Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE


Our payment options are tailored for convenience, including PayPal, T/T, and Trade Assurance, streamlining the purchasing process. Begin with a minimum order quantity of just one piece for sample orders, and effortlessly acquire your custom stainless steel mechanical parts.

Our Advantages

1. Advanced Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. stands as a beacon of innovation, wielding top-tier CNC machinery sourced from around the globe. Each machine is outfitted with precision control systems capable of micrometer-level accuracy. Our groundbreaking five-axis simultaneous machining center epitomizes efficiency and precision, artfully managing complex, multi-sided components with unrivaled finesse. This cutting-edge technology not only ensures superior machining quality but also propels our operational efficiency to new heights, distinctly surpassing industry standards.

2. Professional Technical Team: Our formidable strength stems from a team of astute engineers and technicians whose expertise averages over a decade of rigorous experience. This exceptional team undergoes extensive professional training, deepening their mastery of CNC machining's complex nuances. Whether tasked with standard part production or the intricate crafting of precision-heavy, high-complexity elements, our team's unparalleled skill and proficiency ensure flawless execution and a seamless production flow.

3. Customization Service Capability: Recognizing the distinct needs of each client, Suzhou Provence embraces a powerful customization service ethos. We engage intensively from the outset, utilizing avant-garde CAD/CAM technology to refine designs and swiftly tailor machining solutions to precise customer specifications and drawings. Our agile methodology adeptly fulfills single-piece custom orders and efficiently handles small-batch, multi-varied production. This dedication enables us to meet a diverse array of client requirements with precision and flexibility.

4. High Quality Control: Our unwavering commitment to quality excellence is embodied in an all-encompassing, rigorous quality control system that governs every aspect of our production process. Leveraging state-of-the-art inspection tools, such as coordinate measuring machines, we meticulously manage every detail, from the selection of raw materials to the delivery of finished products. This thorough diligence guarantees that our products consistently surpass the 99% qualification threshold, providing our customers with the assurance of receiving products of outstanding and dependable quality.

5. Efficient Production and Delivery: Through strategic optimization of our production processes and the implementation of a sophisticated intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This meticulous management, coupled with stringent quality oversight, significantly abbreviates production cycles. Our robust supply chain management and logistics systems ensure swift and secure delivery of products, empowering our clients to seize competitive market advantages with deftness and assured confidence.

High Quality Manufacturer Custom CNC Machined Parts for Semiconductors IndustryHigh Quality Manufacturer Custom CNC Machined Parts for Semiconductors IndustryHigh Quality Manufacturer Custom CNC Machined Parts for Semiconductors Industry

FAQ

Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.

Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts

Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.

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