| Customization: | Available |
|---|---|
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
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| CNC TURNING MACHINING SERVICE | |
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. | |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. | |
| Finish | Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. | |
| Main Equipment | CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. | |
| Drawing Format | STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface Roughness | Ra 0.1~3.2 |
| Inspection | Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. | |
| Capacity | CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. | |
| Types of Detection | Testing Items | Testing Methods/Tools | Application Scenarios | Features |
| Dimensional Inspection | Length, Diameter, Hole Diameter | Vernier Caliper, Micrometer, Internal Diameter Gauge | Regular dimensional measurement of shaft and hole parts | Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| Complex contour dimensions | Coordinate Measuring Machine (CMM) | Precision molds and complex curved surface parts | High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features | |
| Geometric Tolerance Inspection | Roundness, Cylindricity | Roundness Tester, CMM | Bearings and precision shaft parts | Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing | Hardness | Rockwell Hardness Tester, Vickers Hardness Tester | Hardness verification of heat - treated parts | Partially destructive, requires a flat specimen surface |
| Metallographic Structure | Metallographic Microscope, Scanning Electron Microscope (SEM) | Analysis of grain size and phase structure of materials | Requires specimen cutting, polishing and etching | |
| Functional Testing | Assembly Clearance/Fit Accuracy | Feeler Gauge, Pneumatic Gauge | Shaft - hole fit and gear meshing inspection | Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| Dynamic Balance Detection | Dynamic Balancing Machine | High - speed rotating parts (impellers, flywheels) | Quantifies the unbalance amount, requires setting the rotational speed and correction plane | |
| Special Process Inspection | Thread Inspection | Thread Gauge, Comprehensive Thread Measuring Machine | Bolts, Nuts, Threaded Holes | Go - no - go gauges for quick inspection, CMM can measure all parameters |
| Gear Accuracy | Gear Measuring Center, Double - Flank Meshing Tester | Gearbox gears and transmission gears | Detects tooth profile, tooth direction, cumulative pitch error, etc. | |
| Non - Destructive Testing | Internal Defects (Porosity, Inclusions) | X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) | Internal quality of castings and weldments | RT is intuitive but costly, UT is suitable for thick - walled parts |
| Surface Micro - Cracks | Magnetic Particle Testing (MT), Eddy Current Testing (ET) | Surface/near - surface defects of ferromagnetic materials | MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
1. Advanced Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. stands at the forefront of innovation with a remarkable suite of cutting-edge CNC machines, sourced from the world's leading manufacturers. Our advanced machinery, equipped with hyper-accurate control systems, consistently achieves precision at the micrometer level, setting an extraordinary benchmark in the industry. Our latest acquisition, a five-axis simultaneous machining center, exemplifies our commitment to excellence, allowing complex parts to be machined entirely in one operation. This trailblazing capability not only boosts our operational efficiency but also routinely surpasses the industry quality standards, affirming our status as pioneers in precision engineering.
2. Professional Technical Team: The cornerstone of our success is our esteemed team of engineers and technicians, each possessing over a decade of hands-on expertise in the field. Our team undergoes rigorous and continuous training to master the vast array of CNC machining techniques. Their outstanding skill set guarantees flawless production processes, whether dealing with standard components or tackling the intricate challenges of high-precision parts. This unwavering dedication to mastery ensures impeccable execution and consistently delivers superior quality, reflecting our unwavering commitment to perfection.
3. Customization Service Capability: Understanding that every client has unique needs, we excel in delivering exceptional customization services. From the initial stages of product design, we actively collaborate using advanced CAD/CAM technology to craft tailored machining solutions that adhere closely to client specifications and blueprints. Our flexible approach seamlessly accommodates both single-piece orders and small-batch, multi-variety productions, ensuring each customer's distinct requirements are met with precision and adaptability, transforming their visions into tangible realities.
4. High Quality Control: Quality is the foundation of our manufacturing ethos. Our stringent quality control protocols are meticulously applied at every phase, from the careful selection of raw materials to the completion of the final product delivery. Utilizing state-of-the-art inspection tools such as coordinate measuring machines, we maintain vigilant oversight on dimensional accuracy and surface integrity in real-time. This relentless pursuit of excellence ensures our product qualification rate consistently exceeds 99%, reinforcing the trust and confidence our valued customers place in our high-caliber offerings.
5. Efficient Production and Delivery: Our production systems are meticulously refined, supported by an intelligent production management infrastructure that guarantees optimal scheduling and execution efficiency. Maintaining our rigorous quality standards, we have significantly reduced production cycle times. Our robust supply chain management and proficient logistics systems ensure prompt and secure delivery of our products to customers, empowering them to achieve a competitive edge in their respective industries.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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