CNC TURNING MACHINE SERVICE
CNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but a standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. With state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.
The adaptability of CNC turning services is unrivaled, elegantly processing a diverse range of materials. Whether handling strong metals like steel, aluminum, brass, and titanium or advanced plastics and composites, CNC turning ensures precision in every cut. This versatility guarantees optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unparalleled consistency, ensuring every part is a perfect replica of the next with exceptional precision, even in mass production runs. This reliability guarantees that each component meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.
Automation is a fundamental pillar of CNC turning, significantly reducing labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives.
Boasting cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly reduces costs without sacrificing quality, ensuring rapid turnover and the timely delivery of superior products.
CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.
CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.
CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on an unparalleled odyssey of precision with our CNC machining services, where excellence truly takes form. Our precision reaches extraordinary heights with tolerances maintained at an impeccable 0.01-0.05mm. Entrust your requirements to our expert craftsmanship, as we engineer tailor-made stainless steel mechanical parts that effortlessly align with the industry's most stringent quality criteria.
VERSATILE MATERIAL CAPABILITIES
Explore an expansive universe of material possibilities with our diverse selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This extensive range empowers us to precisely cater to a variety of customer preferences and requirements, ensuring superior precision and satisfaction at every stage of production.
INFINITE CUSTOMIZATION OPTIONS
Leading the CNC services market, we proudly offer a comprehensive suite of customization options, each meticulously crafted to meet your specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as diverse as your vision, offering endless opportunities for groundbreaking innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Backed by TUV accreditation, our products stand as a hallmark of international quality standards. Renowned for their reliability and exceptional craftsmanship, our high-precision parts are engineered to instill confidence and serve a wide array of industries, reinforcing your trust in our unwavering dedication to excellence.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless, client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Begin with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and streamlined process.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we pride ourselves on our utilization of cutting-edge CNC machinery, armed with the most advanced precision control systems. This empowers us to achieve unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center is a testament to our commitment to both efficiency and precision, adeptly handling intricate multi-sided parts with the finest level of finesse. This groundbreaking technology not only elevates machining quality but also vastly enhances our efficiency, positioning us well beyond industry standards and benchmarks.
2. Expert Technical Team: Our true strength lies in our team of seasoned engineers and technicians, each boasting over a decade of profound experience in their field. Through comprehensive professional training, they delve deep into the intricacies of CNC machining. Whether undertaking the production of standard parts or developing highly complex, precision-driven components, our team's expertise guarantees impeccable precision in every project, fostering seamless production flows and exceptional proficiency.
3. Tailored Customization Service: At Suzhou Provence, we wholeheartedly embrace a robust ethos of customization, recognizing the unique needs of every client. We engage deeply from the very onset of the design phase, utilizing sophisticated CAD/CAM technology to transform designs into bespoke machining solutions tailored precisely to meet your specifications. Whether handling single-piece custom orders or overseeing small-batch production, our adaptive approach seamlessly aligns with a wide spectrum of client requirements, delivering precision and agility.
4. Superior Quality Control: Our unwavering pursuit of excellence is underscored by a meticulous quality control framework that permeates every aspect of our production processes. Employing advanced inspection tools like coordinate measuring machines, we meticulously oversee every detail, from raw material selection to the final delivery of our products. This scrupulous attention ensures our products consistently surpass the 99% qualification threshold, offering customers the assurance of receiving superior and dependable products.
5. Streamlined Production and Delivery: By meticulously optimizing our processes and adopting an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid and secure product delivery, empowering our clients to gain a formidable market advantage with absolute confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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