CNC TURNING MACHINE SERVICE
CNC lathes epitomize the pinnacle of precision engineering brilliance. These extraordinary machines are expertly programmed to perform the most meticulous cuts with astounding precision, often achieving tolerances within a few microns. Perfectly suited for crafting parts with intricate geometries and delicate details, they stand as paragons of advanced manufacturing. Featuring cutting-edge multi-axis capabilities, including 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary innovation significantly reduces setup times and enhances operational efficiency, making CNC lathes an essential cornerstone for sophisticated manufacturing solutions.
The versatility of CNC turning is unmatched, skillfully processing a wide range of materials. Whether working with robust metals such as steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning achieves precision in every cut. This adaptability ensures optimal outcomes, whether the materials are soft or hard, making it the ultimate solution for diverse applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services provide unparalleled consistency, ensuring every part mirrors the next with impeccable precision, even in large-scale production runs. This assurance guarantees that each piece aligns with the highest standards, maintaining stellar quality throughout the entire manufacturing process.
Automation is a cornerstone of CNC turning, reducing labor costs while significantly minimizing material waste. This leads to a more sustainable and cost-effective production process, perfectly aligning with contemporary environmental and economic priorities.
With advanced high-speed machining capabilities, CNC turning dramatically reduces production times. This elevated efficiency slashes costs without compromising quality, ensuring a swift turnaround and the prompt delivery of superior products.
CNC turning excels in crafting intricate shapes such as threads, grooves, and contours. This exceptional capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet varied design specifications and functional requirements with excellence.
CNC turning is the definitive choice for producing rotating components such as shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, dependable parts, meeting the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves a smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it provides the versatility required to meet specific project requirements, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a remarkable journey of unmatched precision and excellence with our CNC machining services, where accuracy is elevated to its pinnacle. With tolerances meticulously maintained between a flawless 0.01-0.05mm, our commitment to detail is beyond compare. Rely on our sophisticated expertise to craft custom-made stainless steel mechanical parts that flawlessly adhere to the industry's most rigorous quality standards.
VERSATILE MATERIAL CAPABILITIES
Discover a universe of material possibilities with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This broad spectrum empowers us to cater precisely to varied customer preferences and needs, ensuring precision and satisfaction at every phase of the process.
INFINITE CUSTOMIZATION OPTIONS
Leading the domain in CNC services, we present a complete suite of customization options thoughtfully designed to meet your specific requirements. Whether it involves broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, or wire EDM, our services are as varied as your ambitions, offering limitless opportunities for groundbreaking innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
With TUV accreditation, our products symbolize a beacon of global quality standards. Our high-precision parts, celebrated for their reliability and outstanding quality, are engineered to inspire confidence and are ideally suited for a vast array of industries, ensuring your trust in our unwavering craftsmanship.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and customer-centric payment options, including PayPal, T/T, and Trade Assurance, are designed to simplify your purchasing experience. Initiate with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and straightforward process.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in deploying world-class, avant-garde CNC machinery. Each piece is outfitted with precision control systems that promise unparalleled, micrometer-level accuracy. Our eminent five-axis simultaneous machining center exemplifies our dedication to efficiency and precision, adeptly handling intricate multi-sided parts with unmatched finesse. This sophisticated technology not only elevates machining quality but also significantly enhances efficiency, setting us decisively above industry norms.
2. Expert Technical Team: Our core strength is embodied in the exceptional skills of our team of seasoned engineers and technicians, each bringing over a decade of experience to the table. Through comprehensive professional training, our experts gain profound insights into the complexities of CNC machining. Be it standard part manufacturing or the precision crafting of intricate components, our team's expertise guarantees that every project is executed flawlessly, ensuring smooth production flows through unmatched proficiency.
3. Tailored Customization Service: Recognizing the distinctive needs of each client, Suzhou Provence is committed to a robust ethos of customization. We are deeply engaged from the initial design phase, leveraging sophisticated CAD/CAM technology to refine and rapidly transition designs into machining solutions tailored to client specifications and drawings. Whether managing single-piece custom orders or handling small-batch, varied production, our adaptive approach aligns seamlessly with a broad spectrum of client requirements with precision and agility.
4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a comprehensive, rigorous quality control framework that permeates every facet of the production process. Utilizing advanced inspection tools, including coordinate measuring machines, we meticulously oversee every detail from raw material selection through to final product delivery. This scrupulous methodology ensures products consistently surpass the 99% qualification threshold, providing customers with the assurance of superior, dependable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the deployment of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategic approach, coupled with stringent quality oversight, substantially reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to secure a competitive market advantage with absolute confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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