CNC TURNING MACHINE SERVICE
CNC lathes represent the pinnacle of precision engineering, where excellence is the standard. These sophisticated machines are meticulously programmed to execute the most intricate cuts with breathtaking precision, consistently achieving tolerances within mere microns. Perfectly suited for crafting components with complex geometries and fine details, they stand as a testament to advanced manufacturing prowess. Equipped with cutting-edge multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes perform simultaneous machining across multiple surfaces. This groundbreaking innovation drastically reduces setup times and boosts operational efficiency, establishing CNC lathes as indispensable for even the most demanding manufacturing requirements.
The unparalleled adaptability of CNC turning services elegantly processes an extensive range of materials with unmatched precision. Whether working with robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning delivers exceptional accuracy in every cut. This versatility ensures optimal results, regardless of the material's hardness or softness, making it the ultimate solution for a broad spectrum of applications across numerous industries, exemplifying its boundless potential.
Benefits of CNC Turning Services
CNC turning services deliver consistent excellence, ensuring every part is an immaculate replica of the next with outstanding precision, even in large-scale production runs. This dependability ensures that each component embodies the highest standards, maintaining remarkable quality throughout the entire manufacturing process.
Automation is a cornerstone of CNC turning, markedly reducing labor costs and minimizing material waste. This approach fosters a more sustainable, cost-effective production process, aligning seamlessly with contemporary environmental and economic initiatives.
Boasting state-of-the-art high-speed machining capabilities, CNC turning significantly accelerates production times. This heightened efficiency dramatically lowers costs without compromising quality, guaranteeing swift turnover and the timely delivery of superior products.
CNC turning excels in crafting intricate shapes like threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, providing innovative solutions that meet diverse design specifications and functional demands with precision and sophistication.
CNC turning stands as the premier choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, dependable parts, meeting the stringent standards of industries that demand both precision and durability.
CNC turning achieves a flawlessly smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility required to meet specific project needs, ensuring both aesthetic and functional superiority.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
UNRIVALED PRECISION IN CNC MACHINING
Embark on an exhilarating journey into the realm of supreme precision with our advanced CNC machining services, where excellence transcends promises into a tangible reality. Our precision is unparalleled, meticulously maintaining tolerances within an impressive 0.01-0.05mm range. Entrust your unique demands to our skilled craftsmen, who craft bespoke stainless steel mechanical parts that not only meet but exceed the industry's most stringent quality standards, ensuring exceptional performance and steadfast reliability.
VERSATILE MATERIAL CAPABILITIES
Venture into a vast universe of material possibilities with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This expansive array empowers us to address a broad spectrum of customer needs and preferences with precision, ensuring unmatched satisfaction at every production stage, tailored to your exact specifications.
INFINITE CUSTOMIZATION OPTIONS
As a leader in the CNC services market, we offer a comprehensive suite of customization options, each thoughtfully designed to align with your unique specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities match the breadth of your imagination, unlocking endless avenues for innovative breakthroughs and bespoke precision.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Endorsed by the prestigious TUV accreditation, our products stand as a testament to international quality excellence. Renowned for their reliability and superior craftsmanship, our high-precision parts are meticulously engineered to inspire confidence and serve a diverse range of industries, reinforcing your trust in our unwavering commitment to unparalleled excellence and superior engineering expertise.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
WITH EXEMPLARY CUSTOMER SERVICE
Our seamless, customer-centric payment solutions, featuring PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing journey. With a minimum order quantity as low as one piece for sample orders, acquiring your custom stainless steel mechanical parts is a smooth and simplified process, ensuring you receive precisely what you need, exactly when needed.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand proudly at the pinnacle of precision manufacturing innovation. Our exceptional CNC machinery, harnessed with state-of-the-art precision control systems, achieves remarkable micrometer-level accuracy. Our advanced five-axis simultaneous machining center is a testament to our unwavering commitment to precision and efficiency, masterfully executing intricate multi-sided parts with unparalleled skill. This revolutionary technology not only elevates machining quality but also significantly enhances efficiency, establishing us as leaders in industry standards and benchmarks.
2. Expert Technical Team: Our esteemed team comprises highly experienced engineers and technicians, each boasting over a decade of profound expertise. Through rigorous professional training, they refine their skills and acquire a comprehensive understanding of CNC machining intricacies. Whether undertaking standard part production or crafting complex components with precision, our team's expertise guarantees impeccable accuracy in every endeavor. Their steadfast commitment to excellence propels our success, ensuring smooth production flows and unmatched proficiency.
3. Tailored Customization Service: At Suzhou Provence, we wholeheartedly embrace a robust customization philosophy, acknowledging that each client possesses unique requirements. From the initial design phase, we engage deeply, leveraging advanced CAD/CAM technology to transform concepts into bespoke machining solutions crafted to precise specifications. Whether managing single-piece custom orders or small-batch production, our adaptable approach seamlessly aligns with a diverse range of client needs, delivering precision and agility that consistently surpass expectations.
4. Superior Quality Control: Our unwavering commitment to excellence is epitomized by a meticulous quality control framework integrated into every facet of our production process. Utilizing advanced inspection tools like coordinate measuring machines, we meticulously examine every detail from raw material selection to final product delivery. This rigorous approach ensures our products consistently exceed a 99% qualification threshold, providing customers with the assurance of receiving superior, dependable products that endure the test of time.
5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured methodology, coupled with stringent quality oversight, substantially reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market edge with complete confidence in our unwavering ability to deliver excellence every time.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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