SHEET METAL SERVICE
High Precision Fabrication Services: Experience unmatched excellence with our top-tier aluminum sheet metal fabrication services. We excel in providing precise cutting, bending, punching, and welding solutions tailored to diverse applications. Whether you seek standard or bespoke designs and dimensions, we guarantee that your exact specifications are realized with superior accuracy and quality, ensuring your satisfaction.
Multi-Material Options: Harness the power of flexibility with our wide-ranging fabrication capabilities across several materials. Our expertise encompasses 304 stainless steel, 5052 aluminum, brass, bronze, and copper, presenting you with a comprehensive selection to meet your project's distinct requirements, offering both robust durability and stunning aesthetic appeal.
Customization and ODM/OEM Services:
Our all-encompassing OEM and ODM services enable you to customize metal components and sheet metal fabrications precisely according to your specifications. Collaborate with us for bespoke solutions that seamlessly align with your business objectives, ensuring each project mirrors your unique vision.
Advanced Surface Treatment Options:
Elevate your products to new heights with our advanced surface treatment options. We provide anodizing, sandblasting, powder coating, and polishing services, not only to enhance the visual allure but also to significantly bolster the durability of your sheet metal products, ensuring they stand out with elegance and endurance.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
TAILORED MADE SOLUTIONS FOR YOUR NEEDS
Our bespoke manufacturing services are meticulously crafted to meet the unique and specific requirements of each esteemed client, offering an extensive range of fully customizable sizes and color options that perfectly align with your distinct needs.
VERSATILITY IN MATERIAL SELECTION
We expertly manage a comprehensive variety of materials, such as stainless steel, carbon steel, brass, and beyond, ensuring our precision-engineered products are perfectly suited to accommodate a broad spectrum of applications with effortless precision.
RIGOROUS COMPLIANCE AND ACCREDITATIONS
Our products are meticulously crafted to stringently adhere to industry standards, proudly boasting the esteemed ISO/TS16949 certification that ensures an unmatched level of quality and dependability that you can trust.
DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTS
We present an impressive array of finishing options, including polishing, brushing, and powder coating, each specifically designed to fulfill a wide range of aesthetic and functional requirements, ensuring immaculate results every time.
SEAMLESS OEM INTEGRATION
Our cutting-edge manufacturing processes are impeccably aligned with the stringent standards of original equipment manufacturers (OEM), ensuring seamless integration into existing production lines and achieving optimal efficiency.
1. Cutting-Edge Equipment and Technology: Our operations are powered by a collection of globally sourced, state-of-the-art CNC machinery, each integrated with precision control systems that enable machining accuracies down to the micrometer. At the forefront is our revolutionary five-axis simultaneous machining center, engineered to perform multi-sided machining of intricate components in a single operation. This innovation not only boosts efficiency and quality standards well above the industry benchmark but also solidifies our position as pioneers in technological advancement.
2. Expert Technical Team: Our foundation is our exceptional team of skilled engineers and technicians, whose combined expertise spans decades. Each team member has undergone extensive training, with an average of over ten years of hands-on experience. Their in-depth knowledge of CNC machining processes allows us to proficiently manage both standard and complex precision parts manufacturing. Their exceptional professional skills ensure seamless operations and unmatched precision in production.
3. Superior Customization Service: Recognizing the distinctiveness of each client's needs, we specialize in delivering exceptional customization services. We engage deeply in product design, working closely with clients from the initial concept stage. Leveraging state-of-the-art CAD/CAM technology, we quickly develop custom machining solutions that align perfectly with client specifications and designs. Whether it's single-piece custom orders or small-batch, multi-variety production, our adaptive approach guarantees we meet diverse customer demands with unrivaled flexibility and precision.
4. Stringent Quality Control: We take immense pride in our thorough and rigorous quality control ecosystem. Every phase, from raw material sourcing to the final product handover, undergoes meticulous scrutiny. Our toolkit includes advanced inspection instruments like coordinate measuring machines, which enable real-time monitoring and precise product dimension and surface quality analysis. Our unwavering commitment to quality improvement ensures an exceptional product qualification rate consistently surpassing 99%, delivering to our clients the utmost in product reliability.
5. Streamlined Production and Delivery: Our production strategy exemplifies meticulous optimization, supported by an intelligent production management system that ensures precise scheduling and efficient execution of production plans. While maintaining stringent quality standards, we have significantly shortened production cycles. Together with a strong supply chain and logistics network, we guarantee timely and secure product deliveries, providing our clients with a competitive advantage in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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