SHEET METAL SERVICE
High Precision Fabrication Services: Immerse yourself in the world of impeccable precision with our aluminum sheet metal fabrication services, where masterful craftsmanship converges with the forefront of technological advancement. Our specialized expertise in precision cutting, bending, punching, and welding ensures exceptional solutions that cater to diverse applications. Whether your needs are for standard configurations or custom designs and dimensions, we are committed to delivering with extraordinary precision and exceptional quality, ensuring that your specifications are realized with flawless execution.
Multi-Material Options: Experience an unmatched range of versatility with our expert fabrication capabilities, encompassing a wide array of materials such as 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This diverse selection provides you with a vast spectrum to fulfill the specific demands of your project, ensuring durability coupled with an exquisite aesthetic finish.
Customization and ODM/OEM Services:
Capitalize on our all-encompassing OEM and ODM services to secure a unique advantage in metal component and sheet metal fabrication customization. Partner with us to craft tailored solutions that align with your business aspirations, guaranteeing each component and project reflects your unique vision and strategic goals.
Advanced Surface Treatment Options:
Augment the allure and durability of your products with our cutting-edge surface treatment options. Our services include anodizing, sandblasting, powder coating, and polishing, all meticulously designed to not only enhance the visual charm of your sheet metal products but also to strengthen them against environmental factors, ensuring they remain both sophisticated and resilient.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
TAILORED MADE SOLUTIONS FOR YOUR UNIQUE NEEDS
Our bespoke manufacturing services shine as they are meticulously crafted to precisely address the unique requirements of each client. Revel in the luxury of fully customizable sizes and an array of color options, guaranteeing a perfect alignment with your distinct specifications, all tailored with utmost precision just for you.
VERSATILITY IN MATERIAL SELECTION FOR EVERY APPLICATION
Our expertise is expansive, encompassing a vast range of high-quality materials, including premium-grade stainless steel, robust carbon steel, and the timeless elegance of brass. This incredible versatility ensures our products seamlessly adapt, offering unparalleled functionality to a wide variety of applications.
RIGOROUS COMPLIANCE AND PRESTIGIOUS ACCREDITATIONS
Crafted with utmost precision, our products not only meet but exceed the highest industry standards, proudly holding the esteemed ISO/TS16949 certification. This prestigious accreditation is a testament to our unwavering commitment to delivering unmatched quality, reliability, and excellence.
DIVERSE FINISHING OPTIONS FOR OPTIMAL AESTHETIC AND FUNCTIONAL RESULTS
Choose from an extensive array of finishing options, including exquisite polishing for a shine like no other, detailed brushing for a refined finish, and durable powder coating for lasting protection. Each finish is meticulously designed to fulfill both your aesthetic desires and functional demands with remarkable effectiveness.
SEAMLESS OEM INTEGRATION FOR MAXIMUM EFFICIENCY
Our cutting-edge manufacturing processes are precisely aligned with OEM standards, ensuring flawless integration into your existing production lines. Experience a seamless, efficient production journey, designed to enhance your operations with unparalleled precision and efficiency.
1. Advanced Equipment and Technology: At the heart of Suzhou Provence Precision Manufacturing Co., Ltd. lies a dazzling collection of cutting-edge CNC machinery sourced globally. These avant-garde machines, equipped with state-of-the-art ultra-precision control systems, ensure micrometer-level accuracies. Our crown jewel, the revolutionary five-axis simultaneous machining center, deftly executes multi-sided machining of intricate components in a single pass, elevating machining efficiency and quality to extraordinary levels. This cements our position as pioneers of technological innovation, setting remarkable industry benchmarks.
2. Professional Technical Team: The cornerstone of our success is our elite cadre of highly adept engineers and technicians, bringing together decades of collective expertise. Each team member is rigorously trained and boasts over a decade of hands-on experience. Their profound command of CNC machining processes empowers us to effortlessly tackle both standard and complex precision parts production. Driven by their deep professional acumen, our team ensures seamless operations and delivers precision that is second to none.
3. Customization Service Capability: Understanding that each client has unique needs, Suzhou Provence prides itself on delivering outstanding customization services. We engage deeply in product design, collaborating closely with clients from the initial concept stage onward. Utilizing sophisticated CAD/CAM technology, we swiftly develop tailored machining solutions that perfectly align with client specifications and drawings. Whether it's a single-piece custom order or small-batch, multi-variety production, our agile approach ensures we meet diverse demands with unmatched flexibility and precision.
4. High Quality Control: Our unwavering dedication to quality is anchored by an exhaustive and rigorous quality control system. Every production phase, from raw material selection to final product delivery, undergoes meticulous scrutiny. Armed with advanced inspection tools such as coordinate measuring machines, we ensure real-time monitoring and comprehensive analysis of product dimensions and surface quality. Our commitment to quality excellence guarantees an impressive product qualification rate consistently exceeding 99%, offering our clients unparalleled product reliability.
5. Efficient Production and Delivery: Our production strategy epitomizes meticulous optimization, guided by an intelligent production management system orchestrating precise scheduling and execution with exceptional efficiency. While adhering to stringent quality standards, we have significantly shortened production cycles. Bolstered by a robust supply chain and logistics distribution network, we ensure timely and secure product deliveries, providing our clients with a decisive competitive edge in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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