CNC TURNING MACHINE SERVICE
CNC lathes epitomize the pinnacle of precision engineering! These extraordinary machines are meticulously programmed for executing the most refined cuts with outstanding accuracy, often achieving tolerances within mere microns. Perfectly suited for crafting components with intricate geometries and delicate details, CNC lathes represent the zenith of advanced manufacturing. With cutting-edge multi-axis capabilities such as 3-axis and 5-axis options, these lathes facilitate simultaneous machining across multiple surfaces. This innovative approach dramatically reduces setup times and enhances operational efficiency, making CNC lathes indispensable for sophisticated manufacturing endeavors.
The unparalleled versatility of CNC turning lies in its adeptness at processing a diverse range of materials. Whether handling robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in each cut. This adaptability guarantees optimal outcomes, irrespective of the material's hardness or softness, establishing it as the quintessential solution for a plethora of applications across numerous industries.
Benefits of CNC Turning Services
Experience unparalleled consistency with CNC turning services, where every part mirrors the next with exceptional precision, even during large-scale production runs. This reliability ensures that each component meets the highest standards, maintaining superior quality throughout the entire manufacturing process.
Automation is the cornerstone of CNC turning, significantly reducing labor costs and material waste. This leads to a more sustainable and cost-effective production process, perfectly aligning with contemporary economic and environmental goals.
With state-of-the-art high-speed machining capabilities, CNC turning drastically cuts production times. This heightened efficiency dramatically reduces costs without compromising quality, ensuring a rapid turnaround and prompt delivery of superior products.
CNC turning excels in sculpting complex shapes, including threads, grooves, and contours. This remarkable capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with finesse and precision.
CNC turning is the definitive choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for crafting high-quality, reliable parts, meeting the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves an impeccably smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it provides the versatility required to meet specific project requirements, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a journey of unparalleled precision excellence with our CNC machining services, where accuracy reaches new heights. Our commitment to maintaining flawless tolerances between a mere 0.01-0.05mm showcases our dedication to meticulous detail. Trust in our sophisticated expertise to craft bespoke stainless steel mechanical parts that flawlessly align with the industry's most demanding quality standards.
VERSATILE MATERIAL CAPABILITIES
Explore a universe of material possibilities with our comprehensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This extensive range empowers us to precisely cater to diverse customer preferences and requirements, ensuring precision, satisfaction, and excellence at every stage.
INFINITE CUSTOMIZATION OPTIONS
As leaders in the CNC industry, we present a full suite of customization options meticulously designed to fulfill your exact specifications. Whether it's broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, or wire EDM, our services are as diverse as your needs, offering limitless possibilities for pioneering innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
With TUV accreditation, our products shine as a benchmark of international quality standards. Our high-precision parts, renowned for their reliability and superb quality, are engineered to inspire confidence and are perfectly suited for a vast array of industries, ensuring your trust in our steadfast craftsmanship.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to simplify your purchasing experience. Begin with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts a smooth and straightforward endeavor.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are immensely proud to utilize world-class, state-of-the-art CNC machinery, each equipped with precision control systems that ensure unparalleled micrometer-level accuracy. Our cutting-edge five-axis simultaneous machining center is a testament to our commitment to efficiency and precision, expertly managing intricate multi-sided parts with unrivaled finesse. This advanced technology not only elevates machining quality but also significantly boosts efficiency, placing us well above industry standards.
2. Expert Technical Team: Our core strength lies in the exceptional capabilities of our team of seasoned engineers and technicians, each with an average of over ten years of experience. Through comprehensive professional training, our experts develop deep insights into the intricacies of CNC machining. Whether it's standard part production or the crafting of precision-driven, highly intricate components, our team's expertise ensures every project is executed with absolute perfection, ensuring smooth production flows through unmatched proficiency.
3. Tailored Customization Service: Understanding the unique needs of each client, Suzhou Provence is dedicated to a robust customization service ethos. We are deeply involved from the initial design phase, utilizing sophisticated CAD/CAM technology to refine and swiftly convert designs into machining solutions tailored to customer specifications and drawings. Whether undertaking single-piece custom orders or managing small-batch, diverse production, our adaptive approach seamlessly aligns with a broad spectrum of client requirements with precision and agility.
4. Superior Quality Control: Our steadfast commitment to excellence is highlighted by a comprehensive and rigorous quality control framework that permeates the entire production process. Utilizing advanced inspection tools such as coordinate measuring machines, we meticulously oversee every detail from raw material selection to final product delivery. This meticulous approach ensures products consistently exceed the 99% qualification threshold, offering customers the assurance of receiving superior, reliable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the implementation of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-structured strategy, alongside stringent quality oversight, considerably shortens production cycles. Our robust supply chain management and logistics systems guarantee rapid, secure product delivery, empowering our clients to gain a competitive market edge with total confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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