CNC TURNING MACHINE SERVICE
CNC lathes epitomize the zenith of precision engineering, where achieving excellence is the standard, not just a goal. These masterful machines are engineered to perform the most delicate of cuts with unparalleled accuracy, consistently achieving tolerances within mere microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they represent the pinnacle of advanced manufacturing. Featuring cutting-edge multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This groundbreaking advancement dramatically reduces setup times and elevates operational efficiency, making CNC lathes an indispensable cornerstone for the most sophisticated manufacturing demands.
The adaptability of CNC turning services is unrivaled, elegantly processing a diverse array of materials with unmatched precision. Whether handling robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning assures exceptional accuracy with every cut. This versatility ensures optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries, serving as an enduring testament to its limitless potential.
Benefits of CNC Turning Services
CNC turning services offer unparalleled consistency, guaranteeing every part is a flawless replica of the next with exceptional precision, even in high-volume production runs. This reliability ensures that each component meets the highest standards, upholding impeccable quality throughout the entire manufacturing process.
Automation is a foundational pillar of CNC turning, dramatically reducing labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives.
Featuring cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly reduces costs without compromising quality, ensuring rapid turnover and the timely delivery of superior products.
CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, offering innovative solutions that precisely meet diverse design specifications and functional requirements with sophistication and precision.
CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.
CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Step into the world of unparalleled precision with our elite CNC machining services, where excellence isn't just an aspiration-it's a tangible experience. Our precision standards are unrivaled, with tolerances expertly controlled within an astonishing range of 0.01-0.05mm. Entrust your bespoke needs to our skilled artisans who craft custom stainless steel mechanical parts that consistently surpass the industry's strictest quality benchmarks, ensuring supreme performance and steadfast reliability.
VERSATILE MATERIAL CAPABILITIES
Explore a boundless landscape of material options through our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This diverse range empowers us to precisely fulfill a broad array of customer requirements, guaranteeing unmatched precision and satisfaction at every production phase, meticulously customized to your exacting specifications.
INFINITE CUSTOMIZATION OPTIONS
Pioneering the CNC services landscape, we present a diverse suite of customization possibilities, each carefully designed to meet your unique requirements. Our extensive expertise spans broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, offering limitless opportunities for innovative advancements and tailored precision.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Our products, proudly bearing the prestigious TUV certification, embody international standards of quality excellence. Renowned for their reliability and exemplary craftsmanship, our high-precision components are precisely engineered to instill confidence and cater to diverse industries, reinforcing your trust in our unwavering commitment to peerless excellence and superior engineering skill.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our smooth, customer-focused payment options, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Starting with a minimum order quantity of just one piece for sample orders, the acquisition of your custom stainless steel mechanical parts becomes a seamless and efficient process, ensuring you receive exactly what you need, precisely when you need it.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we revolutionize precision manufacturing with our avant-garde technology. Our leading-edge CNC machinery, integrated with cutting-edge precision control systems, achieves extraordinary micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center exemplifies our relentless commitment to excellence, expertly handling complex multi-sided parts with remarkable precision. This pioneering technology not only enhances machining quality but also significantly boosts efficiency, solidifying our reputation as industry leaders and setting new standards in the sector.
2. Expert Technical Team: Our most valuable asset is our team of seasoned engineers and technicians, each with over a decade of profound experience. Through comprehensive professional training, they enhance their skills and develop a profound understanding of CNC machining complexities. Whether executing standard part production or crafting intricate components, their unparalleled expertise guarantees precision in every project. Their dedication to excellence is the driving force behind our success, ensuring smooth production flows and unmatched proficiency, establishing us as paragons of precision.
3. Tailored Customization Service: At Suzhou Provence, we embrace a robust customization ethos, recognizing that each client has unique needs. From the initial design phase, we deeply engage, leveraging advanced CAD/CAM technology to transform concepts into bespoke machining solutions tailored to specifications. Whether managing bespoke single-piece orders or small-batch production, our adaptable approach aligns perfectly with a diverse range of client requirements, delivering precision and agility that consistently exceed expectations, ensuring client satisfaction at every turn.
4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a meticulous quality control framework integrated into every production aspect. Utilizing advanced inspection tools like coordinate measuring machines, we scrutinize every detail from raw material selection to final product delivery. This rigorous approach ensures our products consistently surpass a 99% qualification threshold, providing customers with confidence in receiving superior, reliable products that endure the test of time, epitomizing excellence in quality assurance.
5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. Our strategically structured approach, combined with stringent quality oversight, significantly reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market advantage with complete confidence in our unwavering ability to deliver excellence every time, ensuring their success in a competitive landscape.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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