SHEET METAL SERVICE
High Precision Fabrication Services: Embark on a journey to discover the zenith of meticulous precision with our aluminum sheet metal fabrication services. Here, expert craftsmanship seamlessly integrates with state-of-the-art technology to deliver perfection. Our proficiency in cutting, bending, punching, and welding translates into bespoke solutions, crafted to meet an extensive array of applications. Whether your needs are for standard configurations or custom-tailored designs, we promise to execute with exceptional accuracy and outstanding quality, ensuring your specifications are impeccably fulfilled.
Multi-Material Options: Experience an unmatched spectrum of versatility with our skillful fabrication prowess. We expertly handle a broad range of materials such as 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This diverse selection provides you with a vast creative palette, tailored to meet the distinctive needs of your project, while ensuring durability and delivering an exquisite aesthetic appeal.
Customization and ODM/OEM Services:
Capitalize on our all-encompassing OEM and ODM services to gain a significant advantage in the realm of metal component and sheet metal fabrication customization. Partner with us to forge solutions that reflect your business vision, ensuring every element resonates with your unique brand identity and strategic vision.
Advanced Surface Treatment Options:
Elevate the allure and resilience of your products with our cutting-edge surface treatment options. With offerings that include anodizing, sandblasting, powder coating, and polishing, we aim to enhance the visual allure of your sheet metal products while also fortifying them against the harsh elements, ensuring they remain both captivating and robust over time.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
TAILORED MADE SOLUTIONS FOR YOUR NEEDS
Our bespoke manufacturing services are meticulously crafted to address the unique requirements of each client. Enjoy fully customizable sizes and color options, ensuring perfect alignment with your distinct specifications.
VERSATILITY IN MATERIAL SELECTION
Our expertise spans a vast range of materials, including premium stainless steel, robust carbon steel, elegant brass, and more. This versatility guarantees our products seamlessly adapt to a wide variety of applications.
RIGOROUS COMPLIANCE AND ACCREDITATIONS
Crafted with precision, our products meet the highest industry standards, proudly holding the esteemed ISO/TS16949 certification. This is a testament to our commitment to delivering unmatched quality and reliability.
DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTS
Choose from a broad array of finishing options, such as exquisite polishing, detailed brushing, and durable powder coating. Each finish is designed to meet both aesthetic desires and functional demands effectively.
SEAMLESS OEM INTEGRATION
Our cutting-edge manufacturing processes are meticulously aligned with OEM standards, ensuring flawless integration into existing production lines for a seamless and efficient experience.
1. Advanced Equipment and Technology: At the heart of Suzhou Provence Precision Manufacturing Co., Ltd. is a stellar showcase of world-class CNC machinery, sourced globally to ensure cutting-edge capabilities. These machines are equipped with ultra-precision control systems, guaranteeing accuracies at the micrometer level. Our crown jewel, the revolutionary five-axis simultaneous machining center, performs multi-sided machining of complex components in a single pass with unparalleled efficiency and quality. This elevates us to the forefront of technological innovation, redefining industry standards.
2. Professional Technical Team: Our extraordinary success is built upon the foundation of an elite team of highly skilled engineers and technicians, amassing decades of expertise. Each member is rigorously trained and boasts over a decade of hands-on experience. Their profound understanding of CNC machining processes enables us to handle both standard and intricate precision parts production effortlessly. Driven by their professional acumen, our team ensures seamless operations and delivers precision unmatched in the industry.
3. Customization Service Capability: Recognizing that each client has distinct needs, Suzhou Provence excels in offering exceptional customization services. We engage deeply in product design, collaborating closely with clients from the initial concept stage. By leveraging state-of-the-art CAD/CAM technology, we swiftly develop tailor-made machining solutions that align seamlessly with client specifications and drawings. Whether it's a one-off custom order or a small-batch, multi-variety production, our dynamic approach ensures we meet diverse demands with outstanding flexibility and precision.
4. High Quality Control: Our unwavering commitment to quality is anchored by a comprehensive and rigorous control system. Every production stage, from raw material sourcing to final product delivery, is scrutinized meticulously. With advanced inspection tools like coordinate measuring machines, we ensure real-time monitoring and detailed analysis of product dimensions and surface quality. Our dedication to quality enhancement guarantees an impressive product qualification rate consistently surpassing 99%, offering clients the zenith of product reliability.
5. Efficient Production and Delivery: Our production strategy reflects meticulous optimization, driven by an intelligent production management system that orchestrates precise scheduling and execution with extraordinary efficiency. While upholding stringent quality standards, we have significantly reduced production cycles. Supported by a robust supply chain and logistics framework, we ensure timely and secure product deliveries, providing our clients with a competitive edge in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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