SHEET METAL SERVICE
High Precision Fabrication Services: Our state-of-the-art aluminum sheet metal fabrication service is the epitome of precision and excellence. We offer intricate cutting, precise bending, precision punching, and expert welding services that are second to none. Perfectly crafted to suit a multitude of applications, we accommodate custom designs and sizes, each meticulously tailored to meet the unique specifications of our esteemed clients.
Multi-Material Options: Catering to the diverse needs of our valued clientele, we offer an expansive range of fabrication services across various materials. Choose from the ever-reliable 304 stainless steel, versatile 5052 aluminum, or opt for the unique properties of brass, bronze, and copper. Our extensive material options ensure that clients have a wealth of choices for their specific projects.
Customization and ODM/OEM Services:
Our tailor-made OEM and ODM services are meticulously designed to provide unmatched customization of metal components, parts, and sheet metal fabrication. Our unwavering dedication to fulfilling specific customer requirements makes us the preferred partner for businesses seeking perfectly customized solutions.
Advanced Surface Treatment Options:
Our all-encompassing sheet metal fabrication service is further enhanced by a suite of advanced surface treatment options. Choose from anodizing for superior corrosion resistance, sandblasting for a refined finish, powder coating for added durability, and polishing for a stunning aesthetic appeal. These treatments ensure that your finished products are not only visually striking but also built to endure.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
CUSTOMIZED SOLUTIONS
Our manufacturing services are meticulously crafted to cater to the unique needs of each customer. We offer an array of customizable sizes and a palette of vibrant colors, ensuring that every requirement is met with precision and flair.
MATERIAL FLEXIBILITY
Our expertise spans across a diverse range of materials, including the enduring strength of stainless steel, the versatile utility of carbon steel, the classic appeal of brass, among others. This flexibility ensures our products align seamlessly with a multitude of applications.
COMPLIANCE AND CERTIFICATIONS
Adhering strictly to industry standards, our products boast the prestigious SO/TS16949 certification. This stands as a testament to our unwavering commitment to quality and reliability, ensuring our clients receive nothing short of excellence.
FINISHING OPTIONS
We offer a comprehensive suite of finishing options, from the sleek sheen of polishing to the subtle sophistication of brushing, and the vibrant durability of powder coating, all tailored to meet diverse aesthetic and functional demands.
OEM ACCEPTANCE
Our advanced manufacturing process is perfectly aligned with original equipment manufacturer (OEM) standards, facilitating a seamless integration into existing production lines and ensuring smooth operational continuity.
1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in utilizing a suite of groundbreaking CNC machinery imported from around the globe. Each machine is equipped with ultra-precise control systems, offering micrometer-level accuracy that defines precision machining. Our standout feature, the state-of-the-art five-axis simultaneous machining center, is a marvel in executing intricate multi-sided machining in one streamlined process. This unparalleled capability dramatically elevates machining efficiency and quality, setting us well above standard industry norms.
2. Professional Technical Team: Our strength lies in a robust team of highly skilled engineers and proficient technicians, each with more than a decade of practical experience. This highly-experienced team forms the backbone of our expertise. With profound insights into diverse CNC machining processes, they proficiently manage both standard component machining and the creation of complex, high-precision parts. Their in-depth knowledge ensures seamless production, marked by their adept skills and expertise.
3. Customization Service Capability: Understanding that each client is unique, we excel in providing comprehensive customization services. Engaging with clients from the design phase, we employ advanced CAD/CAM technology to develop optimized designs tailored to client specifications and drawings, resulting in swift and bespoke machining solutions. Whether it's single-piece customization or small-batch, multi-variety productions, our agile approach deftly fulfills the dynamic and varied needs of our clientele.
4. High-Quality Control: We've established a thorough and rigorous quality control protocol. From raw material procurement to final product dispatch, every stage undergoes detailed inspection. By integrating state-of-the-art inspection tools like coordinate measuring machines, we conduct real-time analysis and monitoring of product dimensional accuracy and surface quality. Our unyielding dedication to refining quality management processes ensures a product qualification rate above 99%, delivering products of exceptional reliability and superior quality to our customers.
5. Efficient Production and Delivery: Our production process is a paragon of meticulous planning and meticulous optimization, driven by an intelligent production management system that facilitates precise scheduling and high-efficiency execution of production plans. Combined with stringent quality control, we've notably shortened production cycles. Our efficient supply chain management and logistics distribution system assures prompt and secure delivery, equipping customers with a decisive competitive advantage in the market.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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