CNC TURNING MACHINE SERVICE
CNC lathes stand as the pinnacle of precision engineering, transforming excellence from a mere goal into the everyday standard. These sophisticated machines are meticulously programmed to execute even the most intricate of cuts with breathtaking precision, routinely achieving tolerances within a few microns. Tailored to perfection for crafting components with complex geometries and intricate details, they represent the peak of advanced manufacturing. Equipped with cutting-edge multi-axis capabilities, including 3-axis and 5-axis options, CNC lathes allow simultaneous machining across multiple surfaces. This groundbreaking technology dramatically reduces setup times and boosts operational efficiency, establishing CNC lathes as an indispensable foundation for the most sophisticated manufacturing requirements.
CNC turning services redefine adaptability, skillfully processing a vast range of materials with unmatched precision. Whether working with robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning delivers extraordinary accuracy in every cut. This unparalleled versatility ensures optimal outcomes, irrespective of the material's hardness or softness, emerging as the ultimate solution for a multitude of applications across numerous industries, a true testament to its boundless potential.
Benefits of CNC Turning Services
CNC turning services deliver unmatched consistency, ensuring every part is flawlessly identical to the next with extraordinary precision, even during mass production runs. This reliability assures that each component adheres to the highest standards, maintaining impeccable quality throughout the entire manufacturing process.
Automation is a foundational element of CNC turning, dramatically cutting labor costs and minimizing material waste. This methodology fosters a more sustainable, cost-effective production process, perfectly in sync with modern environmental and economic initiatives.
With cutting-edge high-speed machining capabilities, CNC turning significantly accelerates production timelines. This enhanced efficiency not only reduces costs but also maintains quality, promising rapid turnover and the timely delivery of superior products.
CNC turning excels in crafting complex shapes such as threads, grooves, and contours. This remarkable capability enhances the complexity and functionality of machined parts, providing innovative solutions that meet diverse design specifications and functional requirements with unparalleled precision and sophistication.
CNC turning is the ultimate solution for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, reliable parts, satisfying the stringent standards of industries that demand precision and durability.
CNC turning achieves an immaculate, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it provides the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on an exhilarating journey into the realm of supreme precision with our advanced CNC machining services, where excellence is not just a promise, but a reality you can touch. Revel in our unmatched precision, maintaining tolerances meticulously within a stunning range of 0.01-0.05mm. Entrust your unique demands to our masterful craftsmen, who create bespoke stainless steel mechanical parts that meet and surpass the industry's stringent quality standards, ensuring exceptional performance and unwavering reliability.
VERSATILE MATERIAL CAPABILITIES
Venture into an expansive universe of material possibilities with our diverse selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This vast array empowers us to address a broad spectrum of customer needs and preferences with precision, ensuring unparalleled satisfaction throughout every production stage, tailored precisely to your specifications.
INFINITE CUSTOMIZATION OPTIONS
As a leader in the CNC services market, we offer an extensive suite of customization options, each thoughtfully tailored to meet your unique specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as varied as your imagination, unlocking endless possibilities for innovative breakthroughs and bespoke precision.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Backed by the prestigious TUV accreditation, our products stand as a testament to international quality excellence. Renowned for their reliability and superior craftsmanship, our high-precision parts are engineered to inspire confidence across a diverse range of industries, reinforcing your trust in our unwavering commitment to unmatched excellence and superior engineering prowess.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless, customer-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. With a minimum order quantity as low as one piece for sample orders, acquiring your custom stainless steel mechanical parts becomes a smooth and straightforward process, ensuring you receive precisely what you need, when you need it, with utmost convenience.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are setting new benchmarks in precision manufacturing. Our facility is equipped with state-of-the-art CNC machinery and cutting-edge precision control systems that ensure unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center is a testament to our unwavering commitment to precision and efficiency. This advanced technology masterfully handles intricate multi-sided parts with exceptional finesse and precision. By incorporating such pioneering technology, we not only elevate machining quality but significantly enhance efficiency, firmly establishing ourselves as leaders in industry standards and benchmarks.
2. Expert Technical Team: Our greatest asset is our team of highly skilled engineers and technicians, each bringing more than a decade of profound expertise. Through extensive professional training, they continually hone their skills, gaining an in-depth understanding of the complexities of CNC machining. Whether producing standard parts or crafting intricate components, our team's expertise ensures impeccable accuracy in every project. Their dedication to excellence drives our success, ensuring smooth production flows and unmatched proficiency in every undertaking.
3. Tailored Customization Service: At Suzhou Provence, we champion a robust customization ethos, recognizing that each client presents unique needs. From initial design phases, we engage rigorously, utilizing advanced CAD/CAM technology to transform ideas into bespoke machining solutions tailored precisely to client specifications. Whether handling single-piece custom orders or small-batch production, our adaptive and responsive approach seamlessly aligns with a diverse range of client requirements. We deliver precision and agility that consistently exceed expectations.
4. Superior Quality Control: Our unwavering commitment to excellence is reflected in a meticulous quality control framework integrated throughout our entire production process. Employing sophisticated inspection tools such as coordinate measuring machines, we meticulously examine every detail, from raw material selection to final product delivery. This rigorous scrutiny ensures our products consistently surpass a 99% qualification threshold, providing customers with the assurance of receiving superior and reliable products that stand the test of time.
5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we execute precise scheduling and production plans with exceptional efficiency. This meticulously structured approach, combined with stringent quality oversight, considerably reduces production cycles. Our robust supply chain management and logistics systems guarantee rapid and secure product delivery, empowering our clients with a formidable market advantage and complete confidence in our unwavering ability to consistently deliver excellence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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