SHEET METAL SERVICE
High Precision Fabrication Services: Discover the pinnacle of precision with our premium aluminum sheet metal fabrication services. Our expertise lies in delivering precise cutting, bending, punching, and welding solutions that suit a vast array of applications. Whether your needs involve standard dimensions or custom creations, we guarantee that your expectations are met with extraordinary precision and superior quality.
Multi-Material Options: Unlock a world of versatility with our comprehensive fabrication solutions across a spectrum of materials. Our expertise spans handling 304 stainless steel, 5052 aluminum, brass, bronze, and copper, providing you with a broad selection of durable and aesthetically pleasing materials tailored to meet the distinctive demands of your project.
Customization and ODM/OEM Services:
Our all-encompassing OEM and ODM services empower you to customize metal components and sheet metal fabrications with utmost precision. Collaborate with us for bespoke solutions that seamlessly integrate with your business objectives, ensuring each project is a true representation of your innovative vision.
Advanced Surface Treatment Options:
Enhance the appeal of your products with our state-of-the-art surface treatment options. We provide anodizing, sandblasting, powder coating, and polishing services, designed not only to elevate visual appeal but also to significantly enhance the durability of your sheet metal products, ensuring they exude elegance and robustness.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
BESPOKE SOLUTIONS TAILORED FOR YOUR UNIQUE REQUIREMENTS
Our specialized manufacturing services are meticulously crafted to meet the distinctive demands of each client. We offer fully customizable dimensions and an array of color options to ensure a perfect match for your precise requirements.
UNPARALLELED VERSATILITY IN MATERIAL CHOICES
With expertise in handling a comprehensive range of materials, including stainless steel, carbon steel, brass, and beyond, we ensure our offerings are adeptly tailored to cater to a myriad of applications with seamless precision.
STRINGENT COMPLIANCE AND GLOBAL ACCREDITATIONS
Our meticulously engineered products adhere rigorously to industry benchmarks, proudly maintaining the ISO/TS16949 certification, a testament to our unmatched quality and reliability.
A WEALTH OF FINISHING OPTIONS FOR SUPERIOR OUTCOMES
We provide an extensive array of finishing options, such as polishing, brushing, and powder coating, each tailored to meet diverse aesthetic ideals and functional criteria.
EFFORTLESS OEM INTEGRATION FOR OPTIMAL EFFICIENCY
Our cutting-edge manufacturing processes seamlessly align with original equipment manufacturer (OEM) standards, ensuring effortless integration into your established production systems.
1. Advanced Equipment and Technology: At the core of our operations lies a cutting-edge array of CNC machinery sourced from leading global manufacturers, each equipped with ultra-precise control systems that achieve machining accuracies at the micrometer level. Our flagship five-axis simultaneous machining center is a marvel of engineering, allowing for the seamless, single-pass multi-sided machining of complex components. Not only does this dramatically enhance both the efficiency and quality of our machining processes beyond the industry standard, but it also solidifies our position as pioneers in technological advancement.
2. Professional Technical Team: The core strength of our company is our exceptional team of experienced engineers and technicians, whose combined expertise spans several decades. Each team member has undergone comprehensive training, with an average of over ten years in hands-on experience. Their extensive knowledge of CNC machining processes enables us to expertly manage the manufacturing of both standard and intricate precision parts. Their expert capabilities ensure operational excellence and precision throughout production, allowing us to navigate challenges with unmatched skill and efficiency.
3. Customization Service Capability: We understand that each client has unique needs, and we excel in delivering advanced customization services. By delving into the nuances of product design and working closely with clients from the initial concept stage, we provide personalized machining solutions using state-of-the-art CAD/CAM technology. Whether it's for single-piece custom orders or small-batch, multi-variety production runs, our dynamic approach allows us to adapt to diverse customer demands with exceptional precision and flexibility.
4. High Quality Control: Our unwavering dedication to quality is reflected in our comprehensive quality control ecosystem. Each phase of production, from raw material procurement to final product delivery, is subject to meticulous scrutiny. Our suite of advanced inspection tools, including coordinate measuring machines, allows for real-time monitoring and precise analysis of product dimensions and surface quality. Our relentless pursuit of quality ensures that our product qualification rate consistently surpasses 99%, guaranteeing that our clients receive only the most reliable products.
5. Efficient Production and Delivery: Our production framework is a model of meticulous optimization, powered by an intelligent production management system that facilitates the precise scheduling and execution of production plans with extraordinary efficiency. While upholding stringent quality standards, we have significantly reduced production cycle times. Supported by a robust supply chain and logistics distribution network, we ensure timely and secure product deliveries, providing our clients with a distinct competitive advantage in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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