CNC TURNING MACHINE SERVICE
CNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but a standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. With state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.
The adaptability of CNC turning services is unrivaled, elegantly processing a diverse range of materials. Whether handling strong metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This versatility guarantees optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries.
Benefits of CNC Turning Services
Experience impeccable consistency with CNC turning services, where each part is crafted to be a flawless replica of the next. Even in mass production runs, this technology ensures exceptional precision, with every component meeting the pinnacle of quality standards. It's a guarantee that upholds superior excellence throughout the entire manufacturing process, ensuring each piece is as perfect as the last.
Automation stands as the essential backbone of CNC turning, leading to significant reductions in labor costs while deftly minimizing material waste. This forward-thinking approach fosters a production process that is both sustainable and cost-effective, seamlessly aligning with today's modern environmental and economic initiatives. It's innovation that carries the promise of a greener tomorrow.
At the forefront of high-speed machining, CNC turning showcases unparalleled capabilities in accelerating production times. This enhanced efficiency not only slashes costs but does so without compromising an ounce of quality, ensuring rapid turnover and the timely delivery of products that surpass expectations. It's the epitome of swift precision and excellence in manufacturing.
CNC turning excels at crafting intricate shapes such as threads, grooves, and contours with remarkable sophistication. This extraordinary capability significantly enriches the complexity and functionality of machined parts, offering innovative solutions that precisely meet diverse design specifications and functional requirements with unmatched precision and elegance.
CNC turning is the go-to choice for the production of rotational components such as shafts, bolts, and fittings. Renowned for its ability to manufacture parts that are of the highest quality and reliability, it stands as the preferred method for industries where precision and durability are non-negotiable. It's the hallmark of superior craftsmanship in rotating components.
CNC turning achieves an impeccable, smooth surface finish, often rendering additional finishing processes unnecessary. With a spectrum of customizable options, from polished to matte finishes, it meets every project's aesthetic and functional demands with elegance. Enjoy a finish that embodies both refined sophistication and outstanding performance.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a journey of unmatched precision and excellence with our CNC machining services, where accuracy reaches its zenith. With tolerances meticulously maintained between an impeccable 0.01-0.05mm, our commitment to meticulous details is unparalleled. Trust in our expert craftsmanship to create tailor-made stainless steel mechanical parts, seamlessly aligning with the industry's most stringent quality standards.
VERSATILE MATERIAL CAPABILITIES
Discover a universe of material possibilities with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive range enables us to precisely fulfill diverse customer preferences and requirements, ensuring precision and satisfaction at every stage.
INFINITE CUSTOMIZATION OPTIONS
At the forefront of the CNC services industry, we provide a comprehensive array of customization options meticulously crafted to meet your exact specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our services are as varied as your needs, offering limitless possibilities for groundbreaking innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
With TUV accreditation, our products stand as a testament to international quality standards. Our high-precision parts, renowned for their reliability and exceptional quality, are engineered to instill confidence and are ideally suited for a wide array of industries, ensuring your trust in our unwavering craftsmanship.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to streamline your purchasing experience. Start with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and straightforward process.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in our use of world-class, state-of-the-art CNC machinery. Each piece of equipment is outfitted with advanced precision control systems, guaranteeing unrivaled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center stands as a testament to our commitment to both efficiency and precision, skillfully managing intricate multi-sided parts with exceptional finesse. This pioneering technology not only elevates machining quality but also markedly enhances efficiency, positioning us well above industry standards and benchmarks.
2. Expert Technical Team: Our core strength lies in the exceptional competence of our seasoned engineers and technicians, each with an impressive average of over ten years of profound experience. Through comprehensive professional training, our experts cultivate deep insights into the complexities of CNC machining. Whether we're executing standard part production or crafting precision-driven, highly intricate components, our team's expertise ensures each project is executed with impeccable precision, fostering smooth production flows and unmatched proficiency.
3. Tailored Customization Service: Recognizing the distinctive needs of each client, Suzhou Provence embraces a robust customization service ethos. We engage deeply from the initial design phase, leveraging sophisticated CAD/CAM technology to refine and swiftly transform designs into bespoke machining solutions tailored precisely to customer specifications and drawings. Whether managing single-piece custom orders or overseeing small-batch, diverse production, our adaptive approach aligns seamlessly with a wide spectrum of client requirements with precision and agility.
4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a comprehensive and meticulous quality control framework that permeates every aspect of the production process. Utilizing cutting-edge inspection tools such as coordinate measuring machines, we meticulously oversee every detail from raw material selection to the final product delivery. This scrupulous approach ensures our products consistently surpass the 99% qualification threshold, offering customers reassurance in receiving superior, dependable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market advantage with total confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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