CNC TURNING MACHINE SERVICE
CNC lathes are the epitome of precision engineering, showcasing unmatched excellence in manufacturing. These remarkable machines are meticulously programmed to execute the finest cuts with unparalleled accuracy, achieving tolerances within mere microns. They are perfectly suited for crafting parts with intricate geometries and delicate details. As paragons of advanced manufacturing, CNC lathes feature state-of-the-art multi-axis capabilities, including 3-axis and 5-axis options, facilitating simultaneous machining across multiple surfaces. This groundbreaking innovation leads to significantly reduced setup times and unmatched operational efficiency, rendering them indispensable for sophisticated manufacturing requirements.
The versatility of CNC turning is truly unparalleled, adept at processing a vast array of materials. Whether working with robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This adaptability guarantees optimal outcomes, whether dealing with soft or hard materials, making it the quintessential solution for diverse applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unmatched consistency, ensuring that each part mirrors the next with impeccable precision, even in large-scale production runs. This consistency guarantees that every piece meets the highest standards, maintaining exceptional quality throughout the entire manufacturing process.
Automation is a key cornerstone of CNC turning, significantly reducing labor costs while minimizing material waste. This results in a more sustainable and cost-effective production process, perfectly aligning with modern environmental and economic imperatives.
With cutting-edge high-speed machining capabilities, CNC turning dramatically reduces production times. This heightened efficiency slashes costs without compromising quality, ensuring rapid turnaround and prompt delivery of superior products.
CNC turning excels in crafting complex shapes such as threads, grooves, and contours. This exceptional capability enhances the complexity and functionality of machined parts, providing innovative solutions that meet varied design specifications and functional requirements with finesse.
CNC turning is the definitive choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality and dependable parts, meeting the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves a smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it provides the versatility required to meet specific project requirements, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on an unparalleled voyage of precision excellence with our cutting-edge CNC machining services, where accuracy and precision reach their pinnacle. Our commitment to meticulous detail is unmatched, with tolerances strictly adhered to within an impeccable range of 0.01-0.05mm. Trust our sophisticated expertise to skillfully craft tailor-made stainless steel mechanical components that align perfectly with the most stringent industry standards.
VERSATILE MATERIAL CAPABILITIES
Discover a vast universe of material possibilities with our extensive selection including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This diverse range empowers us to precisely meet a wide array of customer preferences and needs, ensuring precision and delivering satisfaction at every stage of production.
INFINITE CUSTOMIZATION OPTIONS
As industry leaders in CNC services, we offer an expansive suite of customization options meticulously crafted to meet your exact specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our services are as diverse as your vision, presenting limitless possibilities for pioneering innovation.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Endorsed by TUV accreditation, our products shine as beacons of international quality standards. Our high-precision components are celebrated for their exceptional quality and reliability, designed to instill confidence across a broad spectrum of industries, securing your faith in our unwavering craftsmanship.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless, client-centered payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to simplify your purchasing experience. With a minimum order quantity beginning as low as one piece for sample orders, acquiring custom stainless steel mechanical parts is a smooth and straightforward journey.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are immensely proud to harness the power of world-class, state-of-the-art CNC machinery. Each machine is equipped with precision control systems that guarantee micrometer-level accuracy, ensuring the highest standards in production. Our cutting-edge five-axis simultaneous machining center exemplifies our dedication to efficiency and precision, adeptly handling intricate multi-sided parts with unmatched finesse. This pioneering technology not only elevates machining quality but also significantly enhances efficiency, positioning us well above industry norms.
2. Expert Technical Team: Our core strength resides in the remarkable capabilities of our elite team of seasoned engineers and technicians, each boasting over a decade of invaluable experience. Through comprehensive professional training, our experts gain profound insights into the nuanced realm of CNC machining. Whether tasked with standard part production or the meticulous crafting of precision-driven, complex components, our team's expertise guarantees every project is executed to perfection, ensuring seamless production flows with unparalleled proficiency.
3. Tailored Customization Service: Recognizing the unique needs of each client, Suzhou Provence is dedicated to a robust ethos of customization. From the initial design phase, we are deeply involved, employing sophisticated CAD/CAM technology to refine and swiftly translate designs into machining solutions that are precisely tailored to customer specifications and drawings. Whether executing single-piece custom orders or managing small-batch, diverse production runs, our adaptable approach seamlessly aligns with a broad spectrum of client requirements, delivering precision and agility.
4. Superior Quality Control: Our unwavering commitment to excellence is underscored by our comprehensive and rigorous quality control framework, which permeates every phase of the production process. Employing advanced inspection tools such as coordinate measuring machines, we meticulously oversee every aspect from raw material selection to final product delivery. This scrupulous approach ensures our products consistently surpass the 99% qualification threshold, providing customers with the assurance of superior, reliable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the deployment of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-structured strategy, coupled with rigorous quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a competitive market advantage with unwavering confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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