CNC TURNING MACHINE SERVICE
CNC lathes represent the pinnacle of precision engineering. These exceptional machines are meticulously programmed to achieve the finest cuts with astounding accuracy, often reaching tolerances of just a few microns. Ideal for crafting components with intricate geometries and delicate details, they are the epitome of advanced manufacturing. With cutting-edge multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement results in significantly reduced setup times and extraordinary operational efficiency, making CNC lathes an indispensable cornerstone in sophisticated manufacturing processes.
The unparalleled versatility of CNC turning enables the deft processing of a wide range of materials. From robust metals like steel, aluminum, brass, and titanium, to advanced plastics and composites, CNC turning ensures precision cutting with every pass. This adaptability guarantees optimal outcomes whether working with soft or hard materials, making it the quintessential solution for diverse applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unparalleled consistency, ensuring that every part produced mirrors the next with impeccable precision. Even in large-scale production runs, this consistency guarantees that each piece meets the highest standards, maintaining outstanding quality throughout the entire manufacturing process.
Automation is a cornerstone of CNC turning, significantly reducing labor costs while also minimizing material waste. This leads to a more sustainable and cost-effective production process, perfectly aligning with modern environmental and economic goals.
Leveraging cutting-edge high-speed machining capabilities, CNC turning dramatically shortens production times. This enhanced efficiency reduces costs without sacrificing quality, ensuring rapid turnaround and the prompt delivery of superior products.
CNC turning excels in sculpting complex shapes, including threads, grooves, and contours. This remarkable capability enhances the complexity and functionality of machined parts, providing innovative solutions that adhere to diverse design specifications and functional requirements with ease.
CNC turning is the preeminent choice for producing rotating components such as shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, reliable parts that meet the rigorous demands of industries that prioritize precision and durability.
CNC turning achieves an exquisite surface finish that is both smooth and precise, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it offers the versatility required to meet specific project requirements, ensuring both aesthetic appeal and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a journey where precision meets perfection through our CNC machining services. Experience the pinnacle of accuracy with stringent tolerances kept between a remarkable 0.01-0.05mm. Our dedication to precision ensures that every stainless steel mechanical part is crafted with meticulous attention, adhering seamlessly to the most demanding industry standards. Trust our expertise to deliver tailored solutions that redefine precision.
VERSATILE MATERIAL CAPABILITIES
Discover a world of material versatility with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This broad assortment enables us to cater precisely to a wide array of customer preferences and needs, ensuring precision and satisfaction at every touchpoint.
INFINITE CUSTOMIZATION OPTIONS
As leaders in CNC services, we provide a comprehensive suite of customization options designed meticulously to meet your specific requirements. From broaching to drilling, etching, laser machining, milling, rapid prototyping, turning, or wire EDM, our diverse services offer boundless opportunities for groundbreaking innovation tailored to your unique demands.
CERTIFIED QUALITY, TRUSTED RELIABILITY
Backed by TUV accreditation, our products are a hallmark of international quality standards. Our high-precision parts are synonymous with reliability and exceptional craftsmanship, building confidence across a vast spectrum of industries. Entrust your needs to our unwavering dedication to quality and precision.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our customer-centric payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to simplify your purchasing journey. With a minimum order quantity starting from just one piece for sample orders, acquiring your custom stainless steel mechanical parts becomes an effortless experience, ensuring a smooth and straightforward transaction every time.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in harnessing the power of globally acclaimed, state-of-the-art CNC machinery. Equipped with precision control systems, our machinery guarantees unrivaled micrometer-level accuracy, setting a new benchmark in the industry. Our pioneering five-axis simultaneous machining center exemplifies our dedication to excellence and precision, expertly crafting complex, multi-faceted components with unmatched finesse. This groundbreaking technology not only enhances machining quality but also dramatically augments efficiency, catapulting us well above industry standards.
2. Expert Technical Team: Our core strength is rooted in the unparalleled expertise of our seasoned engineers and technicians, each boasting an average of more than a decade of hands-on experience. Through rigorous professional training, our experts gain profound insights into the subtleties of CNC machining. From standard part production to the creation of precision-driven, intricately detailed components, our team's unmatched proficiency ensures every project is executed with absolute precision, guaranteeing smooth production flows and unparalleled perfection.
3. Tailored Customization Service: Understanding and addressing the unique needs of each client is at the heart of Suzhou Provence's robust customization service philosophy. We actively engage from the initial design stage, employing advanced CAD/CAM technology to meticulously refine and swiftly translate designs into bespoke machining solutions tailored to exact customer specifications and drawings. From single-piece custom orders to managing small-batch, varied production, our flexible approach seamlessly aligns with a wide range of client requirements, delivering precision and agility with every project.
4. Superior Quality Control: Our unwavering commitment to excellence is exemplified by an exhaustive and rigorous quality control framework that permeates every facet of our production process. Utilizing advanced inspection tools such as coordinate measuring machines, we meticulously oversee every detail from raw material selection to the final product delivery. This meticulous attention ensures products consistently surpass the 99% qualification threshold, providing our customers with the confidence that they are receiving superior, reliable products of the highest caliber.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the deployment of an advanced intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-structured strategy, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems guarantee rapid, secure product delivery, empowering our clients with the assurance they need to gain a competitive market edge confidently.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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