SHEET METAL SERVICE
High Precision Fabrication Services: Discover the pinnacle of precision with our aluminum sheet metal fabrication services, where meticulous craftsmanship meets cutting-edge technology. Our expertise in precise cutting, bending, punching, and welding guarantees unparalleled solutions tailored to a myriad of applications. Whether you demand standard configurations or bespoke designs and dimensions, we pledge to deliver with unmatched accuracy and superior quality, ensuring your specifications are flawlessly executed.
Multi-Material Options: Indulge in unparalleled versatility through our adept fabrication capabilities, which span a variety of materials, including 304 stainless steel, 5052 aluminum, brass, bronze, and copper. This extensive selection empowers you with an expansive palette to meet the unique requirements of your project, promising durability and a captivating aesthetic finish.
Customization and ODM/OEM Services:
Leverage our comprehensive OEM and ODM services to achieve a distinctive edge in metal component and sheet metal fabrication customization. Collaborate with us to achieve tailored solutions that resonate with your business aspirations, ensuring each component and project mirrors your unique vision and strategic objectives.
Advanced Surface Treatment Options:
Enhance the allure and robustness of your products with our state-of-the-art surface treatment options. Our offerings include anodizing, sandblasting, powder coating, and polishing, designed to not only elevate the aesthetic appeal of your sheet metal products but also to fortify them against the elements, ensuring they remain both elegant and enduring.
| SHEET METAL |
| Product Name |
CNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping Parts |
| Production Progresses |
Purchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery. |
| Tolerance |
0.8~2.0 mm |
| Material Selection |
Steel,Stainless Steel,Brass,Copper,Aluminum,Etc. |
| Mainly Material Used As Below; |
| 1)Aluminum: 6061,6063,7075,6082 |
| 2)Stainless Steel: SUS303,SUS304,SUS316L,SUS430 |
| 3)Steel: SPCC,SECC,SGCC And Ect |
| Surface Treatment |
Heat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel. |
| Payment Terms |
T/T, LC |
| Packing Detail |
Inner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. |
| Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or Customized |
| Service |
OEM/ODM Stamping Service |
| Tooling/Moulds Design And Make Service |
| Drawing Format Accpeted |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
TAILORED MADE SOLUTIONS FOR YOUR NEEDS
Discover our bespoke manufacturing services, expertly crafted to meet your unique requirements. Our solutions promise fully customizable sizes and color options, guaranteeing an impeccable fit with your specific needs.
VERSATILITY IN MATERIAL SELECTION
Our mastery extends across an impressive variety of materials, including high-quality stainless steel, resilient carbon steel, refined brass, and more. This wide-ranging expertise ensures that our products are perfectly suited for a diverse array of applications.
RIGOROUS COMPLIANCE AND ACCREDITATIONS
Engineered with utmost precision, our products adhere to the most stringent industry guidelines, proudly earning the prestigious ISO/TS16949 certification. This accolade underscores our unwavering dedication to unparalleled quality and dependability.
DIVERSE FINISHING OPTIONS FOR OPTIMAL RESULTS
Select from a vast selection of finishing options, including exquisite polishing, intricate brushing, and resilient powder coating. Each finish is meticulously crafted to fulfill both your aesthetic goals and functional requirements with excellence.
SEAMLESS OEM INTEGRATION
Our state-of-the-art manufacturing processes are expertly aligned with OEM standards, guaranteeing flawless integration into existing production lines for a smooth and efficient operational experience.
1. Advanced Equipment and Technology: At the heart of Suzhou Provence Precision Manufacturing Co., Ltd., is a remarkable collection of cutting-edge CNC machinery, sourced from the most prestigious manufacturers worldwide. These advanced machines are equipped with state-of-the-art ultra-precision control systems that ensure micrometer-level accuracies, such as our flagship five-axis simultaneous machining center. This revolutionary technology enables the efficient multi-sided machining of complex components in a single pass, significantly elevating machining efficiency and quality to unprecedented standards. This positions us as torchbearers in technological innovation, consistently setting new benchmarks in the precision manufacturing industry.
2. Professional Technical Team: The cornerstone of our excellence is our distinguished cadre of highly skilled engineers and technicians, who collectively bring decades of rich expertise to the table. Each team member is meticulously trained and possesses over ten years of practical experience. Their profound mastery of CNC machining processes empowers us to seamlessly navigate both standard and complex precision parts production. Propelled by their deep professional insight, our team ensures smooth operations and delivers an unparalleled level of precision, cementing our reputation for quality.
3. Customization Service Capability: Recognizing that each client has distinct needs, Suzhou Provence excels in delivering superior customization services. We engage intimately with clients from the initial concept stage, delving into product design. By harnessing advanced CAD/CAM technology, we swiftly craft bespoke machining solutions that perfectly align with client specifications and drawings. Whether managing a single-piece custom order or small-batch, multi-variety production, our adaptable approach ensures diverse demands are met with exceptional agility and precision.
4. Superior Quality Control: Our unwavering commitment to quality is supported by an exhaustive and strict quality control system. Each phase of production is scrutinized meticulously, from raw material sourcing to final product delivery. With advanced inspection tools like coordinate measuring machines, we guarantee real-time monitoring and comprehensive analysis of product dimensions and surface quality. Our dedication to quality elevation consistently achieves a remarkable product qualification rate of over 99%, providing our clients with unmatched product reliability.
5. Efficient Production and Timely Delivery: Our production strategy exemplifies meticulous optimization, driven by an intelligent production management system that orchestrates precise scheduling and execution with remarkable efficiency. While upholding strict quality standards, we have significantly reduced production cycles. Supported by a robust supply chain and logistics framework, we ensure timely and secure product deliveries, empowering our clients with a distinct competitive edge in the marketplace.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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