CNC TURNING MACHINE SERVICE
CNC lathes represent the pinnacle of precision engineering, embodying the highest standards of accuracy and efficiency. These extraordinary machines are engineered with meticulous care, designed to handle the most delicate and intricate cuts with astonishing precision, often within a tolerance of mere microns. Ideal for parts requiring complex geometries and subtle details, CNC lathes are quintessential to advanced manufacturing. With cutting-edge multi-axis capabilities, including sophisticated 3-axis and 5-axis options, they allow for simultaneous machining on multiple surfaces. This revolutionary innovation drastically reduces setup times and enhances operational efficiency, making CNC lathes a vital component in sophisticated manufacturing landscapes.
The unparalleled versatility of CNC turning allows it to process a diverse range of materials with remarkable proficiency. Whether dealing with durable metals such as steel, aluminum, brass, and titanium, or advanced composites and plastics, CNC turning achieves precision in every cut. This adaptability ensures excellence and perfection, accommodating both soft and hard materials, making it an essential solution for a wide array of applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services are renowned for their unmatched consistency, ensuring each part produced is an exact replica of the next, with flawless precision, even during extensive production runs. This consistency guarantees that every component meets the highest quality standards, maintaining exceptional quality throughout the manufacturing process.
Automation is a fundamental aspect of CNC turning, dramatically reducing labor costs and significantly minimizing material waste. This leads to a more sustainable and cost-efficient production process, perfectly aligned with modern environmental and economic goals.
With state-of-the-art high-speed machining capabilities, CNC turning significantly shortens production times. This increased efficiency not only reduces costs but also maintains uncompromised quality, ensuring a swift turnaround and the timely delivery of superior products.
CNC turning excels at crafting intricate shapes like threads, grooves, and contours. Its exceptional capability enhances the complexity and functionality of machined parts, delivering innovative solutions that meet diverse design specifications and functional requirements with elegance.
CNC turning is the ultimate choice for producing rotating components such as shafts, bolts, and fittings. It is the preferred method for manufacturing high-quality, reliable parts that meet the stringent demands of industries prioritizing precision and durability.
CNC turning achieves an exceptionally smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options like polished or matte finishes, it offers the flexibility required to meet specific project needs, ensuring both aesthetic and functional superiority.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a journey of unprecedented precision excellence with our CNC machining services, where accuracy reaches its pinnacle. With tolerances meticulously maintained between an impeccable 0.01-0.05mm, our commitment to meticulous detail is unrivaled. Trust in our sophisticated expertise to craft tailor-made stainless steel mechanical parts that seamlessly align with the industry's most stringent quality standards, reflecting a standard of precision that's virtually unparalleled.
VERSATILE MATERIAL CAPABILITIES
Explore an expansive universe of material possibilities with our comprehensive selection that encompasses aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This extensive range empowers us to precisely cater to diverse customer preferences and requirements, ensuring precision and delivering unparalleled satisfaction at every stage of your journey with us.
INFINITE CUSTOMIZATION OPTIONS
Leading the industry in CNC services, we provide a complete array of customization options meticulously crafted to fulfill your exact specifications. From broaching, drilling, etching, and laser machining to milling, rapid prototyping, turning, and wire EDM, our services are as diverse as your needs, offering limitless possibilities for groundbreaking innovation that continually elevates industry standards.
CERTIFIED QUALITY, TRUSTED RELIABILITY
With TUV accreditation, our products stand as a beacon of international quality standards. Our high-precision parts, renowned for their reliability and exceptional quality, are engineered to instill confidence and are ideally suited for a vast array of industries, ensuring your trust in our unwavering craftsmanship and commitment to excellence.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are thoughtfully designed to streamline your purchasing journey. Start with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and straightforward endeavor, underscoring the ease and convenience at every transaction step.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly leverage state-of-the-art CNC machinery equipped with precision control systems for micrometer-level accuracy. Our cutting-edge five-axis simultaneous machining center exemplifies our dedication to efficiency and precision, managing intricate multi-sided parts with exceptional finesse. This advanced technology not only enhances machining quality but also boosts efficiency, setting us well above industry standards.
2. Expert Technical Team: Our core strength resides in the exceptional capabilities of our veteran engineers and technicians, each boasting an average of over ten years of experience. Through comprehensive professional training, our experts gain profound insights into CNC machining intricacies. Be it standard part production or crafting precision-driven, intricate components, our team's expertise guarantees every project is executed flawlessly, ensuring smooth production flows with unmatched proficiency.
3. Tailored Customization Service: At Suzhou Provence, we embrace a robust customization service ethos tailored to each client's unique needs. From the initial design phase, we utilize sophisticated CAD/CAM technology to refine and swiftly convert designs into machining solutions, tailored precisely to customer specifications and drawings. Our adaptive approach seamlessly aligns with a broad spectrum of client requirements, whether handling single-piece custom orders or managing small-batch, diverse production, ensuring precision and agility.
4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a comprehensive and rigorous quality control framework throughout the production process. Utilizing advanced inspection tools like coordinate measuring machines, we meticulously oversee every detail from raw material selection to final product delivery. This meticulous approach ensures products consistently exceed the 99% qualification threshold, offering customers the assurance of receiving superior, reliable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the implementation of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This well-structured strategy, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a competitive market edge with total confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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