CNC TURNING MACHINE SERVICE
CNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but a standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. With state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.
The adaptability of CNC turning services is unrivaled, elegantly processing a diverse range of materials. Whether handling strong metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This versatility guarantees optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries.
Benefits of CNC Turning Services
CNC turning services offer unparalleled consistency, ensuring every part is a perfect replica of the next with exceptional precision, even in mass production runs. This reliability guarantees that each component meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.
Automation is a fundamental pillar of CNC turning, significantly reducing labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives.
Boasting cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly reduces costs without sacrificing quality, ensuring rapid turnover and the timely delivery of superior products.
CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.
CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.
CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.
| CNC TURNING MACHINING SERVICE |
| Material |
1) Aluminum: AL 6061-T6, 6063, 7075-T Etc. |
| 2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc. |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. |
| 6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc. |
| Finish |
Sandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing. |
| Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench). |
| Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc. |
| Main Equipment |
CNC Machining Center(Milling), CNC Lathe, Grinding Machine. |
| Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc. |
| Drawing Format |
STEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples. |
| Tolerance |
+/-0.01mm ~ +/-0.05mm |
| Surface Roughness |
Ra 0.1~3.2 |
| Inspection |
Complete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. |
| Capacity |
CNC Turning Work Range: φ0.5mm-φ200mm*500mm. |
| CNC Milling Work Range: 600mm*1100mm*600mm. |
| Types of Detection |
Testing Items |
Testing Methods/Tools |
Application Scenarios |
Features |
| Dimensional Inspection |
Length, Diameter, Hole Diameter |
Vernier Caliper, Micrometer, Internal Diameter Gauge |
Regular dimensional measurement of shaft and hole parts |
Fast and cost - effective, with an accuracy of ±0.01 to 0.02 mm |
| |
Complex contour dimensions |
Coordinate Measuring Machine (CMM) |
Precision molds and complex curved surface parts |
High precision (±1 to 3 μm), capable of measuring three - dimensional geometric features |
| Geometric Tolerance Inspection |
Roundness, Cylindricity |
Roundness Tester, CMM |
Bearings and precision shaft parts |
Quantifies shape errors with an accuracy of up to 0.1 μm |
| Material Property Testing |
Hardness |
Rockwell Hardness Tester, Vickers Hardness Tester |
Hardness verification of heat - treated parts |
Partially destructive, requires a flat specimen surface |
| |
Metallographic Structure |
Metallographic Microscope, Scanning Electron Microscope (SEM) |
Analysis of grain size and phase structure of materials |
Requires specimen cutting, polishing and etching |
| Functional Testing |
Assembly Clearance/Fit Accuracy |
Feeler Gauge, Pneumatic Gauge |
Shaft - hole fit and gear meshing inspection |
Pneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing |
| |
Dynamic Balance Detection |
Dynamic Balancing Machine |
High - speed rotating parts (impellers, flywheels) |
Quantifies the unbalance amount, requires setting the rotational speed and correction plane |
| Special Process Inspection |
Thread Inspection |
Thread Gauge, Comprehensive Thread Measuring Machine |
Bolts, Nuts, Threaded Holes |
Go - no - go gauges for quick inspection, CMM can measure all parameters |
| |
Gear Accuracy |
Gear Measuring Center, Double - Flank Meshing Tester |
Gearbox gears and transmission gears |
Detects tooth profile, tooth direction, cumulative pitch error, etc. |
| Non - Destructive Testing |
Internal Defects (Porosity, Inclusions) |
X - ray Radiographic Testing (RT), Ultrasonic Testing (UT) |
Internal quality of castings and weldments |
RT is intuitive but costly, UT is suitable for thick - walled parts |
| |
Surface Micro - Cracks |
Magnetic Particle Testing (MT), Eddy Current Testing (ET) |
Surface/near - surface defects of ferromagnetic materials |
MT has high sensitivity, ET is suitable for rapid detection of conductive materials |
EXTRAORDINARY HIGH PRECISION IN CNC MACHINING
Embark on a remarkable journey of unmatched precision and unparalleled excellence with our advanced CNC machining services. Here, accuracy proudly reaches its zenith, with tolerances painstakingly maintained between an impeccable 0.01-0.05mm range. Our unwavering commitment to meticulous detail and expert craftsmanship is your guarantee for creating tailor-made stainless steel mechanical parts that seamlessly align with the industry's most stringent quality standards.
VERSATILE MATERIAL CAPABILITIES
Discover a vast universe of material possibilities with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive range enables us to precisely cater to diverse customer preferences and requirements, ensuring precision and satisfaction at every stage of production.
INFINITE CUSTOMIZATION OPTIONS
Leading the CNC services industry, we offer a comprehensive array of customized options, meticulously crafted to meet your exact specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our services are as varied as your needs, presenting limitless opportunities for groundbreaking innovation and creativity.
CERTIFIED QUALITY, TRUSTED RELIABILITY
With TUV accreditation, our products stand as a beacon of international quality standards. Our high-precision parts, celebrated for their reliability and exceptional quality, are engineered to instill confidence. They are ideally suited for a wide array of industries, securing your trust in our unwavering craftsmanship and expertise.
FLEXIBLE AND CONVENIENT PAYMENT TERMS
ALONG WITH EXEMPLARY SERVICE
Our seamless and client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to simplify your purchasing experience. Begin with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and straightforward process, tailored to your convenience.
1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are exceedingly proud to utilize world-class, state-of-the-art CNC machinery. Our equipment is equipped with advanced precision control systems, delivering unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center exemplifies our commitment to both efficiency and precision, adeptly managing intricate multi-sided parts with remarkable skill. This pioneering technology not only enhances machining quality but also significantly boosts efficiency, elevating us far above industry standards.
2. Expert Technical Team: Our greatest asset is the remarkable proficiency of our seasoned engineers and technicians, each averaging over ten years of extensive experience. Through thorough professional training, our experts develop profound insights into the complexities of CNC machining. Whether executing standard part production or crafting highly intricate, precision-driven components, our team's expertise guarantees impeccable precision, facilitating smooth production flows and unmatched proficiency.
3. Tailored Customization Service: Acknowledging the unique needs of each client, Suzhou Provence embodies a strong customization service ethos. We engage deeply from the initial design phase, leveraging advanced CAD/CAM technology to refine and swiftly transform designs into bespoke machining solutions tailored precisely to customer specifications and drawings. Whether handling single-piece custom orders or overseeing small-batch, diverse production, our adaptive approach aligns seamlessly with a broad spectrum of client requirements, providing precision and agility.
4. Superior Quality Control: Our steadfast commitment to excellence is emphasized by a comprehensive and meticulous quality control framework that permeates every element of the production process. Utilizing cutting-edge inspection tools like coordinate measuring machines, we meticulously oversee every detail from raw material selection to final product delivery. This meticulous approach ensures our products consistently surpass the 99% qualification threshold, providing customers with confidence in consistently receiving superior, reliable products.
5. Streamlined Production and Delivery: Through meticulous optimization of our production processes and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with impressive efficiency. This strategically structured approach, alongside stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market advantage with complete confidence.
Q1: What materials do you machine?
A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin®, Duration, PAI®, ETFE, FEP, Fluorosint®, Halar®, Kynar®, Neoflon®, Nylatron®, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon®, Ryton®, Semitron®, Techtron®, Tefzel®, Torlon®, Turcite®, UHMW, Ultem®, Vespel®, Kel-F®
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q2: What kind of machines do you have?
A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q3: I need a CNC machining quote; what kind of machining services do you offer?
A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q4: What are your hours of operation?
A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to us
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q5: Which industries use your CNC machine shop services?
A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.
Q6: What type of files do you accept?
We accept different computer drawing file formats:
-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above
-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above
-For Autocad users, DXF/DWG files will work fine
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q7: What is your lead time?
A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q8: Do you accept small-quantity jobs?
A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?
A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.
A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.
High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts
Q10: Why do you need to design and machine a work-holding component to machine my parts?
A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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